Ventless mask CPAP system

• US 10,376,669 B2
• Filed: 08/27/2014
• Issued: 08/13/2019
• Est. Priority Date: 04/01/2005
• Status: Active Grant

• Current Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Original Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Inventors: Selvarajan, Karthikeyan, Kwok, Philip Rodney, Kenyon, Barton John, Gregory, Bruce David, Reed, Nicholas Jerome, Blunsden, Christopher Kingsley
• Primary Examiner(s): Bouchelle, Laura A
• Application Number:
  US14/470,492
• Publication Number:
  US 20140366877A1
• Time in Patent Office: 1,812 Days
• CPC Class Codes: A61M 16/0009 with sub-atmospheric pressure, e.g. during expiration
• CPC Class Codes: A61M 16/0012 by Venturi means
• CPC Class Codes: A61M 16/0066 Blowers or centrifugal pumps
• CPC Class Codes: A61M 16/0093 by adsorption, absorption or filtration
• CPC Class Codes: A61M 16/024 including calculation means, e.g. using a processor
• CPC Class Codes: A61M 16/06 Respiratory or anaesthetic masks
• CPC Class Codes: A61M 16/0622 having an underlying cushion
• CPC Class Codes: A61M 16/0633 with forehead support
• CPC Class Codes: A61M 16/0672 Nasal cannula assemblies for oxygen therapy
• CPC Class Codes: A61M 16/0825 with ball-sockets
• CPC Class Codes: A61M 16/0883 Circuit type
• CPC Class Codes: A61M 16/1055 bacterial
• CPC Class Codes: A61M 16/1065 in the expiratory path
• CPC Class Codes: A61M 16/202 electrically actuated
• CPC Class Codes: A61M 16/22 Carbon dioxide-absorbing devices ; Other means for removing carbon dioxidecartridges with absorbing substances for respiratory apparatus A62B19/00
• CPC Class Codes: A61M 2016/0027 pressure meter
• CPC Class Codes: A61M 2016/0039 in the inspiratory circuit
• CPC Class Codes: A61M 2206/14 Static flow deviators in tubes disturbing laminar flow in tubes, e.g. archimedes screws
• CPC Class Codes: A61M 2230/432 partial CO2 pressure (P-CO2)

Abstract

A CPAP or other ventilation system includes a mask, a flow generator, a positive or high pressure line to provide positive or high pressure air from the flow generator to the mask and a vacuum or return line provided to actively extract exhaled gas from the breathing chamber and/or the air delivery conduit of the mask. The vacuum or return line includes a vent outlet preferably positioned remote from the mask.

Claims

1. A CPAP system comprising:

a mask provided to a patient in use, the mask including a breathing chamber;

a flow generator in communication with the mask;

a positive pressure line to provide positive pressure air from the flow generator to the mask; and

a vacuum or return line provided to actively extract and/or remove gas exhausted by the patient,

wherein the vacuum or return line is configured and positioned to direct the gas exhausted by the patient to the flow generator without recirculation to the patient, and

the vacuum or return line is in communication with a vent outlet provided on the flow generator.

2. The CPAP system of claim 1, wherein the mask includes a nozzle assembly including a pair of nozzles provided to respective nares of the patient in use.

3. The CPAP system of claim 2, wherein at least one of the nozzles includes a dual wall construction including an inner wall and an outer wall defining a substantially annular passage therebetween in communication with the vacuum line.

4. The CPAP system of claim 2, wherein the nozzle assembly includes a first end portion with an elbow in communication with the positive pressure line and a second end portion with an elbow in communication with the vacuum line.

5. The CPAP system of claim 2, wherein the nozzle assembly includes a first end portion that is closed and a second end portion provided with an elbow, the nozzle assembly including a main body having a baffle therein to define a first chamber in communication with the positive pressure line and a second chamber in communication with the vacuum line.

6. The CPAP system of claim 5, wherein the elbow includes at least a portion of each of the positive pressure line and the vacuum line.

7. The CPAP system of claim 5, wherein the baffle is generally planar or a hollow cylinder.

8. The CPAP system of claim 1, wherein the mask includes a port to communicate the chamber with the vacuum or return line.

9. The CPAP system of claim 1, wherein the positive pressure line includes an air delivery tube, and the vacuum or return line includes a relatively smaller tube which is spirally wound around the perimeter of the air delivery tube.

10. The CPAP system of claim 1, wherein the flow generator includes a blower and a vacuum pump.

11. The CPAP system of claim 10, wherein the vacuum pump and the blower comprise separate components.

12. The CPAP system of claim 10, wherein the vacuum pump is integral with the blower.

13. The CPAP system of claim 12, wherein the integral vacuum pump and blower include a motor including first and second shaft ends and respective supply and vacuum impellers provided thereto.

14. The CPAP system of claim 1, further comprising a noise reducing device or muffler within the flow generator provided between the vent outlet and the return or vacuum line.

15. A CPAP system of claim 1, further comprising a control member or valve provided to the flow generator in communication with the vacuum or return line, wherein the control member or valve is controlled based on the sensing of at least one of pressure, flow and CO₂.

16. The CPAP system of claim 15, wherein the control member or valve is controlled at least in part based on a breathing pattern of the patient, wherein the control member or valve is closed during inhalation and open during exhalation.

17. The CPAP system of claim 1, further comprising a blow-in valve provided to the positive pressure line.

18. The CPAP system of claim 1, further comprising a bypass provided to the vacuum or return line, the bypass having access to a source of pressurized gas which is accelerated via a venturi, to thereby actively draw gas exhaled by the patient along the vacuum or return line.

19. The CPAP system of claim 1, wherein the vacuum line is coupled to a vacuum pump operable at a constant rate.