Illumination unit

• US 10,391,932 B2
• Filed: 12/12/2017
• Issued: 08/27/2019
• Est. Priority Date: 12/15/2016
• Status: Active Grant

• Current Assignee: Magna Mirrors Holding GmbH (Magna International Incorporated)
• Original Assignee: Magna Mirrors Holding GmbH (Magna International Incorporated)
• Inventors: Horvath, Thomas
• Primary Examiner(s): Trail, Allyson N
• Application Number:
  US15/839,168
• Publication Number:
  US 20180170249A1
• Time in Patent Office: 623 Days
• Field of Search: 362509
• CPC Class Codes: B60Q 1/2665 on rear-view mirrors lighting devices for vehicle interior on or for rear-view mirrors B60Q3/258
• CPC Class Codes: B60Q 1/46 for giving flashing caution signals during drive, other than signalling change of direction, e.g. flashing the headlights or hazard lights
• CPC Class Codes: B60Q 2400/40 Welcome lights, i.e. specific or existing exterior lamps to assist leaving or approaching the vehicle
• CPC Class Codes: B60Q 9/008 for anti-collision purposes
• CPC Class Codes: B60R 1/06 mounted on vehicle exterior B60R1/025, B60R1/08 take precedence
• CPC Class Codes: B60R 1/1207 with lamps; with turn indicators
• CPC Class Codes: F21S 41/285 Refractors, transparent cover plates, light guides or filters not provided in groups F21S41/24-F21S41/28
• CPC Class Codes: F21S 43/14 Light emitting diodes [LED]
• CPC Class Codes: F21S 43/195 Details of lamp holders, terminals or connectors
• CPC Class Codes: F21S 43/26 Refractors, transparent cover plates, light guides or filters not provided in groups F21S43/235 - F21S43/255
• CPC Class Codes: F21S 43/27 Attachment thereof
• CPC Class Codes: F21V 17/101 permanently, e.g. welding, gluing or riveting
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

An illumination unit for a vehicle component of a vehicle includes a housing and at least one light source that emits light through a light diffusion component and a light-deflecting film. The light-deflecting film is adapted to conform to an exterior contour of a vehicle component. The light-deflecting film closes the housing and has an inner side and an outer side, with the inner side closer to the light source than the outer side. The light-deflecting film has a microstructure on the outer side that deflects light emitted by the light source in a direction that differs from the angle of incidence of the emitted light at the inner side of the light-deflecting film.

Claims

1. An illumination unit for a vehicle component of a vehicle, the illumination unit comprising:

a housing;

at least one light source that emits light through a light diffusion component and a light-deflecting film;

wherein the light-deflecting film is adapted to conform to an exterior contour of a vehicle component;

wherein the light-deflecting film has an inner side and an outer side, and wherein the inner side is closer to the light source than the outer side; and

wherein the light-deflecting film has a microstructure on the outer side of the light-deflecting film, and wherein the microstructure deflects light emitted by the light source in a direction that differs from the angle of incidence of the emitted light at the inner side of the light-deflecting film, and wherein the light-deflecting film closes the housing.

2. The illumination unit according to claim 1, wherein the light-deflecting film has a prismatic microstructure.

3. The illumination unit according to claim 1, wherein the light-deflecting film is part of the exterior contour of the vehicle component.

4. The illumination unit according to claim 1, wherein the light diffusion component comprises a light diffusion film that closes a light diffusion element, which has openings for the light source and is arranged within the housing.

5. The illumination unit according to claim 4, wherein the light diffusion film is provided with a light diffusion layer on one or both sides.

6. The illumination unit according to claim 4, wherein a material of the light diffusion film has light-scattering properties.

7. The illumination unit according to claim 1, wherein the light diffusion component comprises a light diffusion layer at the inner side of the light-deflecting film.

8. The illumination unit according to claim 7, wherein the light-deflecting film comprises two or more light-deflecting films coupled together by way of further foam rings that have adhesive at both surfaces thereof.

9. The illumination unit according to claim 1, wherein the light-deflecting film closes the housing by way of a foam ring that has adhesive at both of its surfaces and is deposited at a periphery of the housing.

10. The illumination unit according to claim 1, wherein the illumination unit is installed as a warning indicator at an exterior mirror of the vehicle.

11. The illumination unit according to claim 10, wherein the warning indicator is arranged at an inner wall of an exterior mirror housing of the exterior mirror that faces a driver of the vehicle.

12. The illumination unit according to claim 10, wherein the at least one light source is actuated responsive to a control signal of a driver assistance system of the vehicle when another vehicle approaches in a blind spot region.

13. The illumination unit according to claim 1, wherein the illumination unit is installed as a puddle lamp for the vehicle.

14. An illumination unit for an exterior rearview mirror of a vehicle, the illumination unit comprising:

a housing configured to be disposed in an exterior rearview mirror of a vehicle equipped with the illumination unit;

a printed circuit board disposed in the housing;

a light source disposed at the printed circuit board and operable, when electrically powered, to emit light, wherein the light source comprises a plurality of light emitting diodes;

a light diffusion component disposed in the housing and having apertures that are aligned with respective ones of the light emitting diodes;

wherein the housing has an outer open end for receiving the printed circuit board and light diffusion component in the housing;

a light-deflecting film at the outer open end of the housing, wherein the light-deflecting film has an inner side and an outer side, and wherein the inner side is closer to the light source than the outer side;

wherein the light-deflecting film closes the outer open end of the housing;

wherein the light-deflecting film is adapted to conform to an exterior contour of a mirror casing of the exterior rearview mirror; and

wherein the light-deflecting film has a microstructure at the outer side of the light-deflecting film, and wherein the microstructure deflects light emitted by the light source in a direction that differs from the angle of incidence of the emitted light at the inner side of the light-deflecting film.

15. The illumination unit according to claim 14, wherein the light diffusion component comprises a light diffusion element and a light diffusion film that closes an open end of the light diffusion element, wherein the light diffusion element comprises the apertures that are aligned with respective ones of the light emitting diodes.

16. The illumination unit according to claim 14, wherein the light-deflecting film is attached at the outer open end of the housing by a foam ring that adhesively attaches to the inner side of the light-deflecting film and to the outer open end of the housing, wherein the foam ring is disposed at a periphery of the outer open end of the housing.

17. The illumination unit according to claim 14, wherein the illumination unit comprises a warning indicator at the exterior rearview mirror of the vehicle, and wherein the light source is electrically powered responsive to a control signal of a driver assistance system of the vehicle when another vehicle approaches in a blind spot region.

18. An illumination unit for an exterior rearview mirror of a vehicle, the illumination unit comprising:

a housing configured to be disposed in an exterior rearview mirror of a vehicle equipped with the illumination unit;

a printed circuit board disposed in the housing;

a light source disposed at the printed circuit board and operable, when electrically powered, to emit light, wherein the light source comprises a plurality of light emitting diodes;

a light diffusion component disposed in the housing and having apertures that are aligned with respective ones of the light emitting diodes;

wherein the housing comprises a connector portion, and wherein the printed circuit board includes terminals electrically connected to the light emitting diodes, and wherein the terminals are disposed in the connector portion, and wherein the connector portion is configured to electrically connect to a connector of a wire harness of the exterior rearview mirror when the housing is disposed in the exterior rearview mirror;

wherein the housing has an outer open end for receiving the printed circuit board and light diffusion component in the housing;

a light-deflecting film at the outer open end of the housing, wherein the light-deflecting film has an inner side and an outer side, and wherein the inner side is closer to the light source than the outer side;

wherein the light-deflecting film closes the outer open end of the housing;

wherein the light-deflecting film is attached at the outer open end of the housing by a foam ring that adhesively attaches to the inner side of the light-deflecting film and to the outer open end of the housing, and wherein the foam ring is disposed at a periphery of the outer open end of the housing;

wherein the light-deflecting film and the foam ring conform so that the light-deflecting film conforms to an exterior contour of the exterior rearview mirror when the housing is disposed in the exterior rearview mirror;

wherein the light-deflecting film has a microstructure at the outer side of the light-deflecting film, and wherein the microstructure deflects light emitted by the light source in a direction that differs from the angle of incidence of the emitted light at the inner side of the light-deflecting film; and

wherein the illumination unit comprises a warning indicator at the exterior rearview mirror of the vehicle, and wherein the light source is electrically powered responsive to a control signal of a driver assistance system of the vehicle when another vehicle approaches in a blind spot region.

19. The illumination unit according to claim 18, wherein the light-deflecting film comprises a film layer with a first microstructure disposed at the outer side of the light-deflecting film and a second microstructure disposed between the first microstructure and the film layer, and wherein the first microstructure is coupled to the second microstructure via a first foam ring, and wherein the second microstructure is coupled to the first microstructure via a second foam ring.

20. The illumination unit according to claim 18, wherein the light diffusion component comprises a light diffusion element and a light diffusion film that closes an open end of the light diffusion element, wherein the light diffusion element comprises the apertures that are aligned with respective ones of the light emitting diodes.