High voltage electric transmission cable

• US 10,395,794 B2
• Filed: 02/01/2010
• Issued: 08/27/2019
• Est. Priority Date: 02/03/2009
• Status: Expired due to Fees

• Current Assignee: Nexans Incorporated (Nokia Corporation)
• Original Assignee: Nexans Incorporated (Nokia Corporation)
• Inventors: Meyer, Michael, Guery, Daniel, Martin, Michel, Barbeau, Sophie, Theune, Claus-Friedrich, Poulard, Corinne
• Primary Examiner(s): Nguyen, Chau N
• Application Number:
  US13/144,150
• Publication Number:
  US 20120090892A1
• Time in Patent Office: 3,494 Days
• Field of Search: 1741281, 1741282, 174109, 174108, 1741264
• CPC Class Codes: H01B 5/105 composed of synthetic filaments, e.g. glass-fibres
• CPC Class Codes: H01B 7/1825 forming part of a high tensile strength core
• CPC Class Codes: H01B 7/223 forming part of a high tensile strength core

Abstract

An electric cable (10) includes at least one composite reinforcement element (1) including one or more reinforcement element(s) at least partially embedded in an organic matrix. A coating (2) surrounds the composite reinforcing element(s) (1). The coating (2) is sealed all around the composite reinforcing element(s) (1). At least one conducting element (3) surrounds the coating (2), where the thickness of the sealed coating (2) does not exceed 3000 μm.

Claims

1. An over head cable comprising:

at least one composite strength member having one or more reinforcing elements at least partly embedded in an organic matrix;

a metal coating surrounding said at least one composite strength member, said metal coating welded directly to itself along its seams so as to be completely sealed tube all around the at least one composite strength member so that the sealed metal coating prevents thermal oxidation of the organic matrix of the at least one composite strength member along the cable; and

at least one conducting element surrounding said sealed metal coating, said conducting element having an assembly of metal wires;

wherein the electrical cable further comprises at least one electrically insulating layer positioned between the sealed metal coating and the composite strength member or members, and

wherein the thickness of the sealed metal coating is between 150 and 3000 μ

m so as to be sufficient to protect said composite strength member from environmental degradation and also thin enough to remain flexible enough such that said cable can operate as said over head cable.

2. The cable as claimed in claim 1, wherein the sealed metal coating is at least one metallic layer obtained by heat treatment of a metallic material.

3. The cable as claimed in claim 2, wherein the metallic layer is obtained by welding along the metallic material in the form of a strip.

4. The cable as claimed in claim 2, wherein the metallic layer is obtained by helical welding of the metallic material in the form of a tape.

5. The electrical cable as claimed in claim 2, wherein the metallic layer is annulate.

6. The cable as claimed in claim 2, wherein the metallic material is selected from the group consisting of steel, steel alloys, aluminum, aluminum alloys, copper and copper alloys.

7. The cable as claimed in claim 1, wherein the sealed metal coating is in the form of a tube.

8. The cable as claimed in claim 1, wherein the matrix of the composite strength member is chosen from a thermoplastic matrix and a thermosetting matrix, or a blend thereof.

9. The cable as claimed in claim 1, wherein the reinforcing elements of the composite strength member are selected from the group consisting of fibers, nanofibers and nanotubes, or a mixture thereof.

10. The cable as claimed in claim 1, wherein the electrically insulating layer surrounds the assembly formed by the at least one composite strength member.

11. The cable as claimed in claim 1, wherein the conducting element is based on aluminum.

12. The cable as claimed in claim 1, wherein the electrical cable comprises no external layer surrounding the at least one conducting element.

13. The cable as claimed in claim 1, wherein the welding of the metal coating is carried out by either one of laser welding or gas shielded arc welding.

14. The cable as claimed in claim 1, wherein said cable does not have an adhesive layer positioned between the composite strength member or members and the conducting element.

15. The cable as claimed in claim 1, wherein the conductive element is made of aluminum and zirconium alloy.

16. An over head cable comprising:

at least one composite strength member having one or more reinforcing elements at least partly embedded in an organic matrix;

a metal coating surrounding said at least one composite strength member, said metal coating is a sealed tube welded along all of its seams directly to itself all around the at least one composite strength member so that the coating has no openings along its length; and

at least one conducting element surrounding said coating, said conducting element having an assembly of metal wires;

wherein the electrical cable further comprises at least one electrically insulating layer positioned between the sealed metal coating and the composite strength member or members, and

wherein the thickness of the sealed coating is between 150-3000 μ

m so as to be sufficient to protect said composite strength member from environmental degradation and also thin enough to remain flexible enough such that said cable can operate as said over head cable.

17. The cable as claimed in claim 16, wherein the welding of the metal coating is carried out by either one of laser welding or gas shielded arc welding.

18. The cable as claimed in claim 16, wherein said cable does not have an adhesive layer positioned between the composite strength member or members and the conducting element.

19. The cable as claimed in claim 16, wherein the conductive element is made of aluminum and zirconium alloy.