Lockout mechanism for use with robotic electrosurgical device

• US 10,398,497 B2
• Filed: 05/02/2016
• Issued: 09/03/2019
• Est. Priority Date: 06/29/2012
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon, LLC (Johnson & Johnson)
• Inventors: Batross, Jonathan T., Trees, Gregory A., Stulen, Foster B., Stewart, Randolph, Boudreaux, Chad P.
• Primary Examiner(s): Dietrich, Joseph M
• Application Number:
  US15/144,310
• Publication Number:
  US 20160317217A1
• Time in Patent Office: 1,219 Days
• CPC Class Codes: A61B 17/320092 with additional movable means for clamping or cutting tissue, e.g. with a pivoting jaw
• CPC Class Codes: A61B 18/14 Probes or electrodes therefor
• CPC Class Codes: A61B 18/1445 at the distal end of a shaft, e.g. forceps or scissors at the end of a rigid rod
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: A61B 2017/320093 additional movable means performing cutting operation
• CPC Class Codes: A61B 2017/320094 additional movable means performing clamping operation
• CPC Class Codes: A61B 2017/320095 with sealing or cauterizing means
• CPC Class Codes: A61B 2017/320097 with stapling means
• CPC Class Codes: A61B 2018/00642 with feedback, i.e. closed loop control
• CPC Class Codes: A61B 2018/00994 combining two or more different kinds of non-mechanical energy or combining one or more non-mechanical energies with ultrasound
• CPC Class Codes: A61B 2018/1455 having a moving blade for cutting tissue grasped by the jaws
• CPC Class Codes: A61B 2034/302 specifically adapted for manipulations within body cavities, e.g. within abdominal or thoracic cavities
• CPC Class Codes: A61B 2034/305 Details of wrist mechanisms at distal ends of robotic arms
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/35 for telesurgery
• CPC Class Codes: A61B 34/37 Master-slave robots A61B34/35 takes precedence
• CPC Class Codes: A61B 34/71 Manipulators operated by drive cable mechanisms
• CPC Class Codes: A61B 34/74 Manipulators with manual electric input means
• CPC Class Codes: A61B 90/03 : Automatic limiting or abutting means, e.g. for safety

Abstract

A surgical tool including a lockout mechanism is provided. The surgical tool may include an instrument mounting portion including a shaft assembly coupled to and extending distally from the instrument mounting portion and an end effector including a reciprocatable element coupled to a distal end of the shaft assembly. The surgical tool may further include an energy source configured to deliver energy to the end effector and an actuation mechanism configured to actuate the end effector. The actuation mechanism may be configured to reciprocate the reciprocatable element of the end effector. The lockout mechanism may be operably interfaced with the actuation mechanism to control reciprocating movement of the reciprocatable element.

Claims

1. A robotically controlled surgical tool, comprising:

an instrument mounting portion comprising a shaft assembly coupled to and extending distally from the instrument mounting portion and an end effector comprising a reciprocatable element coupled to a distal end of the shaft assembly, wherein the instrument mounting portion is configured to couple to a surgical robot;

a control circuit located in the instrument mounting portion, wherein the control circuit is configured to deliver energy to the end effector;

an actuation mechanism configured to actuate the end effector, wherein the actuation mechanism is configured to reciprocate the reciprocatable element of the end effector; and

an electronically controllable lockout mechanism operably interfaced with the actuation mechanism, wherein the lockout mechanism is configured to;

sense the energy delivered to the end effector by the control circuit; and

control reciprocating movement of the reciprocatable element based on the sensed energy.

2. The robotically controlled surgical tool of claim 1, wherein the lockout mechanism is electronically controllable via a switch.

3. The robotically controlled surgical tool of claim 1, wherein the lockout mechanism is directly coupled to the end effector.

4. The robotically controlled surgical tool of claim 1, wherein the lockout mechanism is configured to prevent the reciprocating movement of the reciprocatable element if the sensed energy is not an expected amount of energy.

5. The robotically controlled surgical tool of claim 1, wherein the end effector is in either a first functional state or a second functional state, and wherein the lockout mechanism is configured to allow operation of the actuation mechanism in the first functional state and to prevent operation of the actuation mechanism in the second functional state.

6. The robotically controlled surgical tool of claim 5, wherein the first functional state comprises an energized state and the second functional state comprises a de-energized state.

7. The robotically controlled surgical tool of claim 6, wherein the control circuit is configured to deliver at least one of radiofrequency energy or ultrasonic energy in the energized state.

8. The robotically controlled surgical tool of claim 1, wherein the reciprocatable element comprises a blade.

9. A robotic surgical system, comprising:

a robotically controllable surgical tool, comprising;

an instrument mounting portion comprising a shaft coupled to and extending distally from the instrument mounting portion along a shaft axis and an end effector comprising a translatable member coupled to a distal end of the shaft, wherein the instrument mounting portion is configured to couple to a surgical robot;

a control circuit positioned within the instrument mounting portion, wherein the control circuit is configured to deliver energy to the end effector;

an actuatable member configured to actuate the end effector, wherein the actuatable member is configured to translate the translatable member of the end effector along the shaft axis; and

an electronically activatable lockout mechanism in communication with the actuatable member, wherein the lockout mechanism is configured to;

sense the energy delivered to the end effector by the control circuit; and

control translating movement of the translatable member along the shaft axis based on the sensed energy; and

a control mechanism to electronically activate the lockout mechanism.

10. The robotic surgical system of claim 9, wherein the lockout mechanism is directly coupled to the end effector or the control circuit.

11. The robotic surgical system of claim 9, wherein the lockout mechanism is configured to prevent the translating movement of the translatable member if the sensed energy is not an expected amount of energy.

12. The robotic surgical system of claim 9, wherein the control mechanism comprises a switch.

13. The robotic surgical system of claim 9, wherein the end effector is in either a first state or a second state, and wherein the lockout mechanism is configured to allow actuation of the actuatable member in the first state and to prevent actuation of the actuatable member in the second state.

14. The robotic surgical system of claim 13, wherein the first state comprises an energized state and the second state comprises a de-energized state.

15. The robotic surgical system of claim 14, wherein the control circuit is configured to deliver at least one of radiofrequency energy or ultrasonic energy in the energized state.

16. The robotic surgical system of claim 14, wherein the translatable member comprises a blade.

17. A robotic surgical tool, comprising:

an instrument mounting portion mechanically and electrically coupleable to a surgical robot;

a shaft coupled to and extending distally from the instrument mounting portion;

an end effector coupled to a distal end of the shaft, wherein the end effector comprises a reciprocatable member, and wherein the end effector comprises a first energized state and a second de-energized state;

a control circuit located in the instrument mounting portion, wherein the control circuit is configured to energize the end effector;

an actuation mechanism configured to actuate the end effector, wherein the actuation mechanism is configured to reciprocate the reciprocatable member of the end effector; and

an electronically actuatable lockout mechanism coupled to the actuation mechanism and the instrument mounting portion, wherein the lockout mechanism is configured to;

sense energy delivered to the end effector by the control circuit in the first energized state; and

allow reciprocating movement of the reciprocatable member in the first energized state based on the sensed energy.

18. The robotic surgical tool of claim 17, wherein the reciprocatable member comprises a blade.

19. The robotic surgical tool of claim 17, wherein the lockout mechanism is further configured to prevent the reciprocating movement of the reciprocatable member in the first energized state based on the sensed energy.

20. The robotic surgical tool of claim 17, wherein the lockout mechanism is electronically actuatable via a switch.