Tube light with improved LED array

• US 10,411,582 B1
• Filed: 11/20/2017
• Issued: 09/10/2019
• Est. Priority Date: 05/17/2012
• Status: Active Grant

• Current Assignee: Colt International Clothing, Inc. (d/b/a Colt LED)
• Original Assignee: Colt International Clothing, Inc. (d/b/a Colt LED)
• Inventors: Macias, Guillermo
• Primary Examiner(s): Harris, William N
• Application Number:
  US15/818,306
• Time in Patent Office: 659 Days
• CPC Class Codes: F21K 9/27 Retrofit light sources for lighting devices with two fittings for each light source, e.g. for substitution of fluorescent tubes
• CPC Class Codes: F21K 9/272 Details of end parts, i.e. the parts that connect the light source to a fitting; Arrangement of components within end parts F21K9/278 takes precedence
• CPC Class Codes: F21K 9/278 Arrangement or mounting of circuit elements integrated in the light source
• CPC Class Codes: F21S 10/02 changing colors F21S10/002 - F21S10/007, F21S10/04 take precedence
• CPC Class Codes: F21S 10/023 by selectively switching fixed light sources
• CPC Class Codes: F21V 23/04 the elements being switches safety devices F21V25/00
• CPC Class Codes: F21V 3/02 characterised by the shape
• CPC Class Codes: F21W 2131/406 for theatres, stages or film studios
• CPC Class Codes: F21Y 2103/10 comprising a linear array of point-like light-generating elements
• CPC Class Codes: F21Y 2105/10 comprising a two-dimensional array of point-like light-generating elements
• CPC Class Codes: F21Y 2113/10 of different colours
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H02M 1/12 Arrangements for reducing harmonics from ac input or output
• CPC Class Codes: H02M 7/53803 with automatic control of output voltage or current
• CPC Class Codes: H04N 23/56 provided with illuminating means
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05K 13/00 Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components

Abstract

Apparatus and system for producing light using LED lighting with output within a predetermined desired color temperature range for commercial lighting uses. A preferred embodiment includes a first and second group of LEDs arranged in an alternating matrix configuration, each group of LEDs configured to produce light in a predetermined color temperature range. In a preferred embodiment, an LED light system includes a tubular LED lamp having substantially the same size and dimensions as a traditional fluorescent lamp tube and a control box for controlling power input and power gain to the first, second, or both groups of LEDs.

Claims

1. An LED light system configured for providing broad-spectrum white light suitable for a commercial image recording, in a form factor of a fluorescent light tube lamp, the LED light system comprising:

a. a housing having ends and including a support structure in a form of an elongated and narrow surface having a top side and a bottom side;

b. a plurality of first LEDs mounted on the top side of the support structure and configured to emit broad-spectrum white light in a first predetermined Kelvin temperature range of cool white light;

c. a plurality of second LEDs mounted on the top side of the support structure and configured to emit broad-spectrum white light in a second predetermined Kelvin temperature range of warm white light;

d. electronic circuitry mounted to the support structure including an LED driver circuit configured for selectively electronically switching between driving either (i) the first LEDs, to provide light while the second LEDs are off;

or (ii) the second LEDs, to provide light while the first LEDs are off, wherein the first and second predetermined Kelvin temperature ranges are nonoverlapping, and including a printed circuit board mounted to the support structure for carrying electrical power from a connection to the LED driver circuit and then to the first and second LEDs; and

e. an elongate cover extending substantially a length of the support structure and covering the top side of the support structure for diffusing light emitted by the first and second LEDs; and

f. wherein the housing and cover together have a linear form factor of a fluorescent light tube lamp having a diameter of no greater than approximately 41 mm,

g. wherein the LED light system is configured for receiving input power to be provided to the LED driver circuit to selectively light the first or second LEDs, and

h. wherein the first and second LEDs are disposed in a plurality of rows distributed along the length of the top side of the support structure to emit light, when selectively lit by the LED driver circuit, along the length of the top side of the support structure,

i. wherein the light is diffused by the cover and is suitable for the commercial image recording both when the emitted light from the LED light system is in the first temperature range of cool white light and when the emitted light from the LED light system is in the second temperature range of warm white light,

j. wherein the light emitted from the LED light system is said suitable for the commercial image recording when said emitted light;

(i) is at least 1000 lumens when the first LEDs are lit and is also at least 1000 lumens when the second LEDs are lit;

(ii) is broad-spectrum white light having a color deviation corresponding to less than five points of green and less than five points of magenta (5M, 5G) of color compensation (CC), and (iii) has a color rendering index of light emitted from each of the first LEDs or each of the second LEDs, whichever respective plurality of first or second LEDs is lit, that is greater than 90.

2. The LED light system of claim 1, wherein the LED light system is provided without a gel or filter.

3. The LED light system of claim 1, wherein the first LEDs are each configured to emit light with a color temperature between 5000 K and 5800 K, and the second LEDs are each configured to emit light with a color temperature between 2800 K and 3300 K.

4. The LED light system of claim 1, further comprising a controller mounted to the support structure and connected to the LED driver circuit, said controller configured to generate a plurality of output signals to the LED driver circuit in response to a predetermined setting.

5. The LED light system of claim 3, further comprising a controller mounted to the support structure and connected to the LED driver circuit, said controller configured to generate a plurality of output signals to the LED driver circuit in response to a predetermined setting, said output signals controlling the LED driver circuit according to the predetermined setting.

6. The LED light system of claim 1, wherein the first and second LEDs are phosphor-based light emitters.

7. The LED light system of claim 3, wherein the first and second LEDs are phosphor-based light emitters.

8. The LED light system of claim 1, wherein the housing comprises an aluminum housing.

9. The LED light system of claim 7, wherein the housing comprises an aluminum housing.

10. The LED light system of claim 1, further comprising a power supply configured to provide at least 20 watts, and wherein the LED driver is configured to selectively drive the first LEDs with at least 20 watts and the second LEDs with at least 20 watts, driving of the first or second LEDS being switchable by a toggle so that only the first LEDs are on and the second LEDs are off, or the first LEDs are off and the second LEDs are on.

11. The LED light system of claim 3, further comprising a power supply configured to provide at least 20 watts, and wherein the LED driver is configured to selectively drive the first LEDs with at least 20 watts and the second LEDs with at least 20 watts, driving of the first or second LEDS being switchable by a toggle so that only the first LEDs are on and the second LEDs are off, or the first LEDs are off and the second LEDs are on.

12. The LED light system of claim 1, further comprising a power supply configured to provide at least 42 watts, and wherein the LED driver is configured to selectively drive the first LEDs with at least 42 watts and the second LEDs with at least 42 watts.

13. The LED light system of claim 9, further comprising a power supply configured to provide at least 42 watts, and wherein the LED driver is configured to selectively drive the first LEDs with at least 42 watts and the second LEDs with at least 42 watts.

14. The LED light system of claim 1, further comprising:

a manual knob for selectively controlling the LED driver circuit.

15. The LED light system of claim 4, further comprising:

a manual knob for selectively controlling the LED driver circuit to electronically switch between the first LEDs and the second LEDs.

16. The LED light system of claim 1, wherein the warm white light is tungsten balanced, and the cool white light is daylight balanced.

17. The LED light system of claim 1, wherein the light system has end caps at each end of the housing, and there is a switch on one of the end caps for controlling the LED driver circuit to switch between the first LEDs and the second LEDs.

18. An LED light system configured for providing broad-spectrum white light suitable for a commercial image recording, in a form factor of a fluorescent light tube lamp, the LED light system comprising:

a. a housing having ends and including a support structure in a form of an elongated and narrow surface having a top side and a bottom side;

b. a plurality of first LEDs mounted on the top side of the support structure and configured to emit broad-spectrum white light in a first predetermined Kelvin temperature range of cool white light;

c. a plurality of second LEDs mounted on the top side of the support structure and configured to emit broad-spectrum white light in a second predetermined Kelvin temperature range of warm white light;

d. circuitry mounted to the support structure including an LED driver circuit configured for selectively electronically switching between driving either (i) the first LEDs, to provide light while the second LEDs are off, or (ii) the second LEDs, to provide light while the first LEDs are off, wherein the first and second predetermined Kelvin temperature ranges are nonoverlapping, and including a printed circuit board mounted to the support structure for carrying electrical power from a connection to the LED driver circuit and then to the first and second LEDs;

e. an elongate cover extending substantially a length of the support structure and covering the top side of the support structure for diffusing light emitted by the first and second LEDs;

f. wherein the housing and cover together have a linear form factor of a fluorescent light tube lamp having a diameter of no greater than approximately 41 mm and no longer than about four feet, wherein the LED light system is configured for receiving input power to be provided to the LED driver circuit to selectively light the first or second LEDs, and wherein the first and second LEDs are disposed in a plurality of rows and are equally distributed along the length of the top side of the support structure to evenly emit light, when selectively lit by the LED driver circuit, along the length of the top side of the support structure, wherein the light is diffused by the cover and is suitable for the commercial image recording both when the emitted light from the LED light system is in the first predetermined Kelvin temperature range of cool white light and when the emitted light from the LED light system is in the second predetermined Kelvin temperature range of warm white light;

g. wherein the light emitted from the first LEDs and the light emitted from the second LEDs are each broad-spectrum white light having a color deviation corresponding to less than five points of green and less than five points of magenta (5M, 5G) of color compensation (CC);

h. wherein a color rendering index of the first LEDs and the second LEDs is greater than 90;

i. wherein the light emitted from the LED light system is at least 1000 lumens when the first LEDs are lit and is also at least 1000 lumens when the second LEDs are lit;

j. wherein the first LEDs are each configured to emit light with a color temperature between 5000 K and 5800 K, and the second LEDs are each configured to emit light between 2800 K and 3300 K;

k. wherein the light emitted from the LED light system is at least 1000 lumens when the first LEDs are lit and is also at least 1000 lumens when the second LEDs are lit;

l. wherein the first and second LEDs are phosphor-based emitters;

m. wherein the housing comprises an aluminum housing;

n. wherein a power supply provides at least 20 watts and the LED driver circuit is configured to selectively drive the first LEDs with at least 20 watts and the second LEDs with at least 20 watts; and

o. wherein the linear form factor is substantially that of an elongated tubular fluorescent light tube lamp in substantially a T8 or T12 form factor.

19. The LED light system of claim 18, wherein the LED light system is provided without a gel or filter.

20. The LED light system of claim 18, further comprising a controller in the support structure and connected to the LED driver circuit, said controller configured to generate a plurality of output signals to the LED driver circuit in response to a predetermined setting.

21. The LED light system of claim 18, further comprising:

a manual knob for selectively controlling the LED driver circuit to electronically switch between the first LEDs and the second LEDs.

22. The LED light system of claim 18, wherein the light system has end caps at each end of the housing, and there is a switch on one of the end caps for controlling the LED driver circuit to switch between the first LEDs and the second LEDs.

23. An LED light system configured for providing broad-spectrum white light suitable for a commercial image recording, in a form factor of a fluorescent light tube lamp, the LED light system comprising:

a. a housing having ends and including a support structure in a form of an elongated and narrow surface having a top side and a bottom side;

b. a plurality of first LEDs mounted on the top side of the support structure and configured to emit broad-spectrum white light in a first predetermined Kelvin temperature range of cool white light;

c. a plurality of second LEDs mounted on the top side of the support structure and configured to emit broad-spectrum white light in a second predetermined Kelvin temperature range of warm white light;

d. electronic circuitry mounted to the support structure including an LED driver circuit configured for selectively electronically switching between driving either (i) the first LEDs, to provide light while the second LEDs are off;

or (ii) the second LEDs, to provide light while the first LEDs are off, wherein the first and second predetermined Kelvin temperature ranges are nonoverlapping, and including a printed circuit board mounted to the support structure for carrying electrical power from a connection to the LED driver circuit and then to the first and second LEDs; and

a. an elongate cover extending substantially a length of the support structure and covering the top side of the support structure for diffusing light emitted by the first and second LEDs; and

e. wherein a color rendering index of light emitted from the first LEDs and from the second LEDs is greater than 90 and the light emitted from the first LEDs and from the second LEDs is broad-spectrum white light having a color deviation corresponding to less than five points of green and less than five points of magenta (5M, 5G) of color compensation (CC);

f. wherein the light emitted from the LED light system is at least 1000 lumens when the first LEDs are lit and is also at least 1000 lumens when the second LEDs are lit;

g. wherein the first LEDs are each configured to emit light with a color temperature between 5000 K and 5800 K, and the second LEDs are each configured to emit light between 2800 K and 3300 K, wherein the warm white light is tungsten balanced, and the cool white light is daylight balanced;

h. wherein the housing and cover together have a linear form factor of a fluorescent light tube lamp having a diameter of no greater than approximately 41 mm and no longer than about four feet, wherein the LED light system is configured for receiving input power to be provided to the LED driver circuit to selectively light the first or second LEDs, and wherein the first and second LEDs are disposed in a plurality of rows distributed along the length of the top side of the support structure to emit light, when selectively lit by the LED driver circuit, along the length of the top side of the support structure, wherein the light is diffused by the cover and is suitable for the commercial image recording both when the emitted light from the LED light system is in the first predetermined Kelvin temperature range of cool white light and when the emitted light from the LED light system is in the second predetermined Kelvin temperature range of warm white light,

i. whereby said light is suitable for the commercial image recording when the light emitted from the LED light system is broad-spectrum white light having a color deviation corresponding to less than five points of green and less than five points of magenta (5M, 5G) of color compensation (CC), a color rendering index of the light emitted from the first LEDs and each of the second LEDs is greater than 90, and the light emitted from the LED light system is at least 1000 lumens when the first LEDs are lit and is also at least 1000 lumens when the second LEDs are lit.

24. The LED light system of claim 23, wherein the LED light system is provided without a gel or filter.

25. The LED light system of claim 23, further comprising a controller in the support structure and connected to the LED driver circuit, said controller configured to generate a plurality of output signals to the LED driver circuit in response to a predetermined setting.

26. The LED light system of claim 23, wherein the first and second LEDs are phosphor-based light emitters.

27. The LED light system of claim 23, wherein the housing comprises an aluminum housing.

28. The LED light system of claim 26, wherein the housing comprises an aluminum housing.

29. The LED light system of claim 23, further comprising a power supply configured to provide at least 42 watts, and wherein the LED driver circuit is configured to selectively drive the first LEDs with at least 42 watts and the second LEDs with at least 42 watts, the LED light system produces at least 1000 lumens when the first LEDs are on and the second LEDs are off, the LED light system produces at least 1000 lumens when the second LEDs are on and the first LEDs are off.

30. The LED light system of claim 28, further comprising a power supply configured to provide at least 42 watts, and wherein the LED driver circuit is configured to selectively drive the first LEDs with at least 42 watts and the second LEDs with at least 42 watts.

31. The LED light system of claim 23, further comprising:

a manual knob for selectively controlling the LED driver circuit to electronically switch between the first LEDs and the second LEDs.