Method of propagation test on battery system

• US 10,418,669 B2
• Filed: 08/03/2016
• Issued: 09/17/2019
• Est. Priority Date: 08/28/2015
• Status: Active Grant

• Current Assignee: Japan Electrical Safety & Environment Technology Laboratories
• Original Assignee: Japan Electrical Safety & Environment Technology Laboratories
• Inventors: Honda, Keizoh, Tsuruga, Hideki, Kodama, Masachika, Senoo, Takeshi, Nishioka, Kenji, Ichimaru, Hideo
• Primary Examiner(s): Assouad, Patrick
• Assistant Examiner(s): Zhang, Haidong
• Application Number:
  US15/227,118
• Publication Number:
  US 20170059500A1
• Time in Patent Office: 1,140 Days
• CPC Class Codes: H01M 10/052 Li-accumulators
• CPC Class Codes: H01M 10/4285 Testing apparatus
• CPC Class Codes: H01M 10/488 Cells or batteries combined with indicating means for external visualization of the condition, e.g. by change of colour or of light density
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A method of propagation test on a battery system has: a main irradiation step of irradiating a laser beam in prescribed conditions, on a light-receiving part of the outer member of a light-receiving cell, or on a light-receiving part which is arranged in contact with the outer member of the light-receiving cell, thereby to heat the light-receiving cell; a thermal runaway confirming step of confirming a thermal runaway of the light-receiving cell; an irradiation stopping step of stopping the laser-beam irradiation after the thermal runaway was confirmed in the thermal runaway confirming step; and a system integrity inspection step of inspecting an integrity of the cells other than the light-receiving cell after the irradiation stopping step. The prescribed conditions are conditions in which a melted scar is formed on the light-receiving part.

Claims

1. A method of propagation test on a battery system including a plurality of cells, each having an outer member made of metal including a closed container made of metal, the method comprising:

a main irradiation step of irradiating a laser beam in prescribed conditions, on a light-receiving part of the outer member of a light-receiving cell, which is one of the cells, the light-receiving part being made of metal, or on a light-receiving part made of metal which is arranged in contact with the outer member of the light-receiving cell, thereby to heat the light-receiving cell;

a thermal runaway confirming step of confirming a thermal runaway of the light-receiving cell, while the main irradiation step is being performed;

an irradiation stopping step of stopping the laser-beam irradiation after the thermal runaway was confirmed in the thermal runaway confirming step;

a system integrity inspection step of inspecting an integrity of the cells other than the light-receiving cell in the battery system after the irradiation stopping step; and

before the main irradiation step;

a preliminary irradiation step irradiating laser beams of different conditions on a preliminary test light-receiving member made of metal having a preliminary test light-receiving part same in structure on the light-receiving part; and

an irradiation condition selecting step, of selecting an irradiation condition, in which a melted scar is formed on the preliminary test light-receiving part, on a basis of a result of the preliminary irradiation step;

wherein

the prescribed conditions are conditions in which a melted scar is formed on the light-receiving part, and

in the main irradiation step, the laser beam is irradiated in the irradiation condition selected in the irradiation condition selecting step.

2. The method according to claim 1, wherein the main irradiation step includes:

a position shifting step of shifting an irradiation position on the light-receiving cell; and

a melted scar confirming step of confirming that a melted scar is formed on the metal surface of the light-receiving part irradiated with the laser beam.

3. The method according to claim 1, wherein the light-receiving part is a part of the closed container.

4. The method according to claim 1, wherein

the outer member includes a metal member protruding from the outer surface of the closed container, and

the light-receiving part is a part of the metal member.

5. The method according to claim 1, further comprising:

a step of arranging a light-receiving member made of metal outside the closed container of the light-receiving cell, before the main irradiation step, wherein

the light-receiving part is a part of the light-receiving member.

6. The method according to claim 3, wherein

the battery system further includes a battery system case covering all the cells;

and

the method further comprises a window forming step of forming an irradiation window in the battery system case before the main irradiation step, so that the laser beam may pass through the irradiation window.

7. The method according to claim 1, wherein

the battery system further includes a battery system case having a metal part, the battery system case covering all the cells;

and

the light-receiving part is disposed in a vicinity of the metal part of the battery system case, and is in contact with the light-receiving cell.

8. The method according to claim 1, wherein

the thermal runaway confirming step includes confirming that the fight-receiving cell undergoes thermal runaway when temperature of the light-receiving cell exceeds a prescribed threshold value.

9. The method according to claim 1, wherein each of the cells is a lithium secondary battery having:

an anode and a cathode provided in the closed container;

an insulating layer arranged between the anode and the cathode in the closed container; and

electrolyte contained in the closed container.