Rod reduction device

• US 10,420,592 B2
• Filed: 11/09/2015
• Issued: 09/24/2019
• Est. Priority Date: 11/10/2014
• Status: Active Grant

• Current Assignee: Spinal Developments Pty Ltd., A.T.F. the Spinesr Unit Trust
• Original Assignee: Spinal Developments Pty Ltd., A.T.F. the Spinesr Unit Trust
• Inventors: Roger, Gregory, Saravanja, Davor
• Primary Examiner(s): Philogene, Pedro
• Assistant Examiner(s): Comstock, David C
• Application Number:
  US15/525,530
• Publication Number:
  US 20170325855A1
• Time in Patent Office: 1,415 Days
• Field of Search: 606264, 606279, 606 99, 606 86 A
• CPC Class Codes: A61B 17/7085 for insertion of a longitudinal element down one or more hollow screw or hook extensions, i.e. at least a part of the element within an extension has a component of movement parallel to the extension's axis
• CPC Class Codes: A61B 17/7086 Rod reducers, i.e. devices providing a mechanical advantage to allow a user to force a rod into or onto an anchor head other than by means of a rod-to-bone anchor locking element; rod removers

Abstract

An orthopedic bone rod reduction device and method is disclosed. The device includes an actuator having a drive surface and a bone rod engagement element for engaging with a bone rod. The assembly further includes a spring positioned between the drive surface of the actuator and the rod engagement element. The rod reduction assembly controls movement of a bone rod relative to a bone anchor positioned in a bone.

Claims

1. An orthopaedic rod reduction device comprising:

a rod engagement element for engaging a rod; and

an actuator, having a drive surface, to apply a drive force to move the rod engagement element;

a spring positioned between the drive surface of the actuator and the rod engagement element to effect movement of the rod engagement element;

wherein substantially all of the drive force applied by the actuator to move the rod engagement element that is transferred to the rod engagement element is transferred through the spring to the rod engagement element.

2. The orthopaedic rod reduction device of claim 1, wherein the actuator comprises a drive head having upper and lower opposed surfaces and further, a drive shaft which extends from a proximal end connected to the lower surface of the drive head member to a distal end which is connected to the rod engagement element.

3. The orthopaedic rod reduction device of claim 2, wherein the drive shaft includes an internal lumen.

4. The orthopaedic rod reduction device of claim 3, wherein the spring is at least partially housed within the internal lumen of the elongate shaft.

5. The orthopaedic rod reduction device of claim 3, wherein the spring extends from a proximal end to a distal end within the internal lumen of the drive shaft wherein the proximal end of the spring engages the lower surface of the drive head, and wherein the distal end of the drive shaft engages the rod engagement element.

6. The orthopaedic rod reduction device of claim 2, wherein a length of the drive shaft includes a threaded outer surface.

7. The orthopaedic rod reduction device of claim 6, further comprising a support having a proximal head and a bone anchor engaging portion which extends distally from the proximal head,

wherein the proximal head includes a passage defined by at least a partially threaded portion of an internal wall of the proximal head, said passage configured to receive at least a length of the drive shaft.

8. The orthopaedic rod reduction device of claim 7, wherein the drive head is rotatably moveable relative to the proximal head of the support and rotation of the drive head relative to the proximal head of the support effects a linear translational movement of the drive head and drive shaft relative to the proximal head.

9. The orthopaedic rod reduction device of claim 2, wherein the spring comprises a helically wound spring member which engages at its proximal end to the drive head and at its distal end to the rod engagement element and which is moveable between a first natural state and a second energy absorbing state, wherein rotation of the drive head and the subsequent linear movement of the drive head causes compression of the spring between the drive head and the rod engagement element to cause the spring to move to its second energy absorbing state.

10. The orthopaedic rod reduction device of claim 9, wherein the second energy absorbing state of the spring is achieved by a pre-determined number of rotations of the drive head, said pre-determined number of rotations effecting a pre-determined translational movement of the drive head, and

wherein further rotations of the drive head beyond the pre-determined number of rotations effects a distal linear movement of the rod engagement element.

11. An orthopaedic bone rod reduction assembly comprising:

a support comprising a proximal head having a threaded passage therethrough and a bone anchor engaging portion extending from the proximal head;

a bone rod engagement element for engaging with the bone rod, the bone rod engagement element comprising a base member and a spring engagement element;

an actuator, to apply a drive force to move the bone rod engagement element, comprising a drive head and an elongate drive shaft extending therefrom;

a spring extending from a first end which engages the drive head to a second end which engages the spring engagement element of the rod engagement element, wherein the spring is moveable from a natural state to a compressed state by rotation of the drive head relative to the support to effect movement of the bone rod engagement element;

wherein the spring is moved to its compressed state by a pre-determined number of rotations of the drive head after which, further rotation of the drive head causes a linear movement of the bone rod engagement element;

wherein substantially all of the drive force applied by the actuator to move the bone rod engagement element that is transferred to the bone rod engagement element is transferred through the spring to the bone rod engagement element.

12. An orthopaedic rod reduction device comprising:

a rod engagement element for engaging a rod; and

an actuator, to apply a drive force to move the rod engagement element, having a first drive head and a second drive head, a drive shaft extending between said first and second drive heads;

a spring positioned between the second drive head of the actuator and the rod engagement element to effect movement of the rod engagement element;

wherein substantially all of the drive force applied by the actuator to move the rod engagement element that is transferred to the rod engagement element is transferred through the spring to the rod engagement element.

13. The orthopaedic rod reduction device of claim 12, wherein the first drive head has an upper and a lower opposed surface and the drive shaft extends from a proximal end connected to the lower surface of the drive head to a distal end which is connected to the second drive head.

14. The orthopaedic rod reduction device of claim 13, wherein the second drive head comprises a lower spring engaging surface.

15. The orthopaedic rod reduction device of claim 14, wherein the spring extends from a proximal end which engages the lower spring engaging surface of the second drive head to a distal end which engages the rod engagement element.

16. The orthopaedic rod reduction device of claim 15, wherein the spring comprises a helically wound spring member and is moveable between a first natural state and a second energy absorbing state, wherein rotation of the drive head causes linear movement of the second drive head to compress the spring between the second drive head and the rod engagement element and thus cause the spring to move to its second energy absorbing state.

17. The orthopaedic rod reduction device of claim 16, wherein the second energy absorbing state of the spring is achieved by a pre-determined number of rotations of the first drive head, and

wherein further rotations of the drive head beyond the pre-determined number of rotations effects distal linear movement of the rod engagement element.

18. The orthopaedic rod reduction device of claim 12, wherein a length of the drive shaft includes a threaded outer surface.

19. The orthopaedic rod reduction device of claim 12, further comprising a support having a proximal head to receive at least part of the actuator and a bone anchor engaging portion, wherein the proximal head includes a passage defined by at least a partially threaded portion of an internal wall of the proximal head, said passage configured to receive at least a length of the drive shaft.

20. The orthopaedic rod reduction device of claim 19, wherein the bone anchor engaging portion of the support engages the second drive head and the rod engagement element.