Degassing system for dialysis

• US 10,420,872 B2
• Filed: 06/09/2017
• Issued: 09/24/2019
• Est. Priority Date: 12/10/2014
• Status: Active Grant

• Current Assignee: Mozarc Medical US LLC
• Original Assignee: Medtronic Incorporated (Medtronic Plc)
• Inventors: Meyer, Thomas E., Hajko, William P., Bloomberg, Daniel Jordan
• Primary Examiner(s): Greene, Jason M
• Application Number:
  US15/618,187
• Publication Number:
  US 20170274129A1
• Time in Patent Office: 837 Days
• CPC Class Codes: A61M 1/1658 Degasification
• CPC Class Codes: A61M 1/1696 with dialysate regeneration
• CPC Class Codes: A61M 2202/0225 Carbon oxides, e.g. Carbon dioxide
• CPC Class Codes: A61M 2205/3382 Upper level detectors
• CPC Class Codes: A61M 2205/3386 Low level detectors
• CPC Class Codes: B01D 19/0036 Flash degasification the other groups take precedence
• CPC Class Codes: B01D 19/0047 Atomizing, spraying, trickling
• CPC Class Codes: B01D 19/0063 Regulation, control including valves and floats for construction and details of valves F16K
• CPC Class Codes: B01D 19/0068 General arrangements, e.g. flowsheets B01D19/0063 takes precedence

Abstract

The degassing system can include a degassing vessel and can utilize a vacuum pump and a fluid pump located downstream of the degassing vessel to control the pressure within the degassing vessel in order to control the concentration of gases in fluid exiting the degassing system. The degassing system can further comprise sensors in communication with the pumps to control the rate of flow and pressure through the degassing system. The degassing system may be placed in a dialysate flow path to remove dissolved gases including carbon dioxide from the dialysate.

Claims

1. A degassing vessel for use in dialysis;

comprising;

a fluid inlet in the degassing vessel fluidly connected to a flow restriction;

a fluid outlet in the degassing vessel for fluid connection to a fluid pump downstream of the degassing vessel;

a gas outlet for connection to a vacuum pump;

one or more sensors contacting the degassed fluid downstream of the degassing vessel;

a degas sprayer;

wherein fluid entering the degassing vessel through the fluid inlet passes through the degas sprayer;

and a control system, the control system programmed to control a pressure in the degassing vessel based on an amount of gas to be removed from a fluid entering the degassing vessel.

2. The degassing vessel of claim 1, further comprising a lower level sensor and upper level sensor in electronic communication with the control system.

3. The degassing vessel of claim 1, wherein the control system is programmed to adjust a pump rate of the fluid pump and a pump rate of the vacuum pump to maintain a desired fluid level in the degassing vessel.

4. The degassing vessel of claim 1, wherein the control system is programmed to adjust a pump rate of the fluid pump and a pump rate of the vacuum pump in response to signals received from a sensor to remove more or less of a dissolved gas from a dialysate.

5. The degassing vessel of claim 1, wherein the control system is programmed to adjust a pump rate of the fluid pump and a pump rate of the vacuum pump in response to signals received from a sensor to deliver more or less of a gas to a main dialysate flow path.

6. The degassing vessel of claim 1, wherein the flow restriction is selected from the group consisting of orifices, venturis, spray nozzles, a narrowing, pinch valves, gate valves, variable orifice valves, a pressure regulator, and combinations thereof.

7. The degassing vessel of claim 1, further comprising a pressure sensor configured to determine a fluid pressure in the degassing vessel.

8. The degassing vessel of claim 1, further comprising one or more sensors in the degassing vessel wherein the one or more sensors are configured to determine a fluid level in the degassing vessel.

9. The degassing vessel of claim 1, further comprising an ultrasonic sensor or mechanical float determining a fluid level in the degassing vessel.

10. The degassing vessel of claim 1, further comprising a carbon dioxide sensor positioned to detect carbon dioxide at the fluid outlet of the degassing vessel.

11. The degassing vessel of claim 8, wherein the one or more sensors in the degassing vessel comprise an upper level sensor and a lower level sensor in the degassing vessel;

wherein the upper level sensor detects whether the fluid level in the degassing vessel is above a first pre-set point; and

wherein the lower level sensor detects whether the fluid level in the degassing vessel is below a second pre-set point.

12. The degassing vessel of claim 1, further comprising:

an overflow float in the degassing vessel, the overflow float being of a lower density than water; and

a mechanical vent valve placed on the degassing vessel at the gas outlet such that if a fluid level in the degassing vessel is above a pre-set point, the overflow float will cover the mechanical vent valve and block fluid from passing through the mechanical vent valve.

13. The degassing vessel of claim 1, further comprising a nucleation chamber;

wherein fluid entering the degassing vessel through the fluid inlet passes through the nucleation chamber.

14. The degassing vessel of claim 1, wherein the control system is programmed to adjust the pressure in the degassing vessel to provide a carbon dioxide concentration in a fluid after passing through the degasser having any of 50 and 200 mmHg partial pressure, 50 and 120 mmHg partial pressure, 50 and 80 mmHg partial pressure, 70 and 100 mmHg partial pressure, 80 and 120 mmHg partial pressure, 50 and 200 mmHg partial pressure, or 100 and 200 mmHg partial pressure.

15. The degassing vessel of claim 1, further comprising a sensor attached to the fluid pump or vacuum pump to monitor performance of the fluid pump or vacuum pump.