Lifting device for lifting an upper part of a sea platform

• US 10,443,200 B2
• Filed: 09/28/2015
• Issued: 10/15/2019
• Est. Priority Date: 09/26/2014
• Status: Active Grant

• Current Assignee: Heerema Marine Contractors Nederland SE
• Original Assignee: Heerema Marine Contractors Nederland SE
• Inventors: Van Grieken, Gerardus Cornelius, Rutten, Timotheus Johannes
• Primary Examiner(s): Fiorello, Benjamin F
• Assistant Examiner(s): Lawson, Stacy N
• Application Number:
  US15/514,418
• Publication Number:
  US 20170241096A1
• Time in Patent Office: 1,478 Days
• CPC Class Codes: B63B 35/003 for transporting very large loads, e.g. offshore structure modules construction methods for artificial islands mounted on piles E02B17/00; for transporting marine vessels B63B35/40; docks B63C1/00
• CPC Class Codes: B63B 73/60 characterised by the use of specific tools or equipment; characterised by automation, e.g. use of robots
• CPC Class Codes: B63B 75/00 Building or assembling floating offshore structures, e.g. semi-submersible platforms, SPAR platforms or wind turbine platforms
• CPC Class Codes: E02B 17/00 Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor construction methods for floating platforms B63B75/00; anchoring floating platforms B63B21/00; floating platforms, e.g. anchored, B63B35/44; underwater reservoirs B65D88/78
• CPC Class Codes: E02B 17/0809 the equipment being hydraulically actuated outriggers for cranes B66C23/80
• CPC Class Codes: E02B 2017/0039 Methods for placing the offshore structure
• CPC Class Codes: E02B 2017/0047 using a barge
• CPC Class Codes: E02B 2017/0052 Removal or dismantling of offshore structures from their offshore location

Abstract

The present invention relates to a lifting device for lifting an upper part of a sea platform, the sea platform comprising a support structure and a top side, the lifting device being constructed to be positioned on a lifting vessel, the lifting device comprising: a base frame constructed to rest on the lifting vessel, at least one console frame connected to the base frame via a flexible connection system, a suspension system connected to the console frame and comprising a leg connector, wherein the suspension system is constructed to allow freedom of movement of the leg connector relative to the console frame, wherein the flexible connection system forms a flexible connection between the console frame and the base frame and allows a predetermined movement of the console frame.

Claims

1. A lifting device for lifting an upper part of a sea platform, the sea platform comprising a support structure and a top side, the lifting device being constructed to be positioned on a lifting vessel, the lifting device comprising:

a base frame constructed to rest on the lifting vessel,

at least one console frame connected to the base frame via a flexible connection system,

a suspension system connected to the console frame or to the base frame and comprising a leg connector which is constructed to be connected to a leg of the sea platform, wherein the suspension system is constructed to allow freedom of movement of the leg connector relative to the console frame,

wherein the flexible connection system forms a flexible connection between the console frame and the base frame and allows a predetermined movement of the console frame relative to the base frame,

wherein the suspension system comprises at least one pivotable beam which extends outwardly away from the base frame over a horizontal distance and is pivotable about a horizontal pivot axis relative to the base frame,

wherein the lifting device comprises a pivotable beam actuator for pivoting the pivotable beam between an upper position and a lower position, wherein in the lower position the pivotable beam engages an outer support of the console frame and is supported by the console frame, and wherein in the upper position the pivotable beam is positioned at a distance above the outer support, thereby defining a gap between the pivotable beam and the outer support, and is allowed to pivot over an angle β

,

wherein the lifting device is constructed to be switched;

from a load-transfer mode in which the flexible connection system and the pivotable beam actuator provide a first stiffness and a first counterforce against a downward pivotal movement of the pivotable beam,

to a transport mode in which the console frame and the flexible connection system provide a second stiffness and a second counterforce against the downward pivotal movement of the pivotable beam, wherein the second stiffness is greater than the first stiffness, and the second counterforce is greater than the first counterforce, and

wherein in the upper position the lifting device is in the load-transfer mode, wherein in the lower position the lifting device is in the transport mode, and wherein the lifting device is configured to be switched from the load-transfer mode to the transport mode by pivoting the pivotable beam downward and engaging the outer support of the console frame, thereby closing the gap between the pivotable beam and the outer support.

2. The lifting device according to claim 1, wherein the console frame extends outwardly away from the base frame and is pivotable about a horizontal pivot axis relative to the base frame, wherein in the transport mode the console frame supports the pivotable beam at the outer support at a horizontal distance from the base frame.

3. The lifting device according to claim 1, wherein in the load-transfer mode the pivotable beam actuator is active and wherein in the transport mode the pivotable beam actuator is inactive.

4. The lifting device according to claim 1, wherein the suspension system comprises at least one pendulum arm being connected at an upper end thereof to a protruding end of the pivotable beam via a pendulum hinge, wherein the leg connector is attached to a lower end of the at least one pendulum arm via a leg connector hinge, and wherein the suspension system is constructed to allow freedom of movement of the leg connector relative to the pivotable beam.

5. The lifting device according to claim 4, wherein the lifting device is constructed to be switched between:

the load-transfer mode, in which the at least one pivotable beam is in the upper position at a distance of the outer support and has a freedom of movement up and down relative to the outer support, wherein the at least one pendulum arm has a freedom of movement in at least two degrees of freedom relative to the pivotable beam and wherein the leg connector has a freedom of movement in at least two degrees of freedom relative to the at least one pendulum arm to which it is connected, and wherein horizontal restrainers are freely movable, and

the transport mode, in which the pivotable beam is in the lower position and rests on the outer support, wherein the at least one pendulum arm has a freedom of movement in at least two degrees of freedom relative to the pivotable beam and wherein the leg connector has a freedom of movement in at least two degrees of freedom relative to the at least one pendulum arm to which it is connected, and wherein the horizontal restrainers substantially fixate a higher position of the leg in an X-direction and Y-direction relative to the base frame.

6. The lifting device according to claim 1, wherein:

in the load-transfer mode the pivotable beam actuator holds the pivotable beam in the upper position and provides the first stiffness against the downward pivotal movement of the pivotable beam, and

in the transport mode the console frame and the flexible connection system support the pivotable beam at the outer support against the downward pivotal movement and provide the second counterforce against the downward pivotal movement of the pivotable beam, the flexible connection system having the second stiffness greater than the first stiffness of the pivotable beam actuator and allowing a limited, predetermined, movement of the pivotable beam together with the console frame relative to the base frame.

7. The lifting device according to claim 1, wherein the flexible connection system comprises resilient members which allow the console frame to be displaced relative to the base frame over a limited angle by deformation of the resilient members.

8. The lifting device according to claim 1, wherein the base frame has a deck part and a side part which extends downwards from the deck part, wherein pivot points via which the flexible connection system acts on the base frame are provided on the side part and located lower than the deck part, and in on a lower end of the side part of the base frame.

9. The lifting device according to claim 1, comprising a horizontal restraining system for limiting a horizontal movement of the leg, wherein the suspension system is configured to exert a vertical force on the leg via the leg connector, and wherein the horizontal restraining system is separate from the horizontal pivotable beam of the suspension system and configured to exert a horizontal force on the leg.

10. The lifting device according to claim 1, wherein the console frame is formed by at least one hinging beam which extends laterally from pivot points on the base frame.

11. The lifting device according to claim 10, wherein the base frame has a deck part and a side part, wherein the flexible connection system comprises one or more cylinders, which are located below the console frame and extend between a pivot point on the side part to an upper a pivot point on the console frame.

12. The lifting device according to claim 11, wherein the pivot point via which the console frame is connected to the base frame is provided on the side part of the base frame and above the pivot point to which the one or more cylinders of the flexible connection system are connected, and wherein the pivot points are located at a horizontal level which lies between the horizontal level of a pendulum hinge of the suspension system and the horizontal level of a leg connector hinge of the suspension system.

13. The lifting device according to claim 1, comprising a positioning system for moving the leg connector relative to the base frame and positioning the leg connector relative to the leg in at least two dimensions.

14. A lifting vessel, comprising:

a hull; and

two lifting arms which define a docking bay between them, wherein on each lifting arm one or more lifting devices according to claim 1 are positioned, wherein the suspension systems extend into the docking bay.

15. A method of lifting an upper part of a sea platform, which sea platform comprises a support structure and a top side, the method comprising:

providing a number of lifting devices according to claim 1, and positioning the lifting devices on lifting arms of a lifting vessel in a required position to engage legs of the sea platform, and pivoting the pivotable beams of the lifting devices to the upper position,

positioning the lifting vessel near the sea platform, wherein the sea platform is positioned in a docking bay between the lifting arms,

engaging the leg connectors of the lifting devices with the legs of the sea platform,

cutting the legs of the support structure under the leg connectors, thereby dividing the sea platform in an upper part and a lower part,

de-ballasting the lifting vessel, wherein the pivotable beams pivot from the upper position to the lower position and engage the respective outer support of the console frame or a console mechanism, and lifting the upper part of the sea platform from the lower part, and

moving the combination of the lifting vessel and sea platform away from the lower part.

16. The method according to claim 15, comprising a step of connecting collars to the legs of the sea platform, wherein the leg connectors engage the collars during the lifting step and exert a lift force on the sea platform via the collars.

17. The method according to claim 15, comprising:

engaging the legs with the leg connectors,

moving the leg connectors upwardly against collars on the legs, by pivoting the pivotable beams upwards, wherein the lifting devices of the lifting vessel are brought in the load-transfer mode, in which the leg connectors are relatively free to move relative to the base frame, and in which horizontal restrainers are free to move and do not support the legs,

after engaging with the legs, switching to the transport mode, by de-ballasting the lifting vessel, wherein the pivotable beams are moved to the lower position and engage the outer supports of the console frame, wherein at least one pendulum arm of the suspension system has a freedom of movement in at least two directions, and wherein the horizontal restrainers support the legs in a horizontal X-direction and Y-direction.

18. A lifting device for lifting an upper part of a sea platform, the sea platform comprising a support structure and a top side, the lifting device being constructed to be positioned on a lifting vessel, the lifting device comprising:

a base frame constructed to rest on the lifting vessel,

at least one console mechanism comprising a flexible connection system, wherein the console mechanism extends outwardly away from the base frame over a horizontal distance,

a suspension system connected to the console mechanism or to the base frame and comprising a leg connector which is constructed to be connected to a leg of the sea platform, wherein the suspension system is constructed to allow freedom of movement of the leg connector relative to the console mechanism, wherein the suspension system comprises at least one pivotable beam which extends outwardly away from the base frame over a horizontal distance and is pivotable about a horizontal pivot axis relative to the base frame, wherein the at least one pivotable beam is connected to the console mechanism or to the base frame, wherein the console mechanism is connected to the pivotable beam at an outer support point and pivots with a pivoting movement of the pivotable beam, and

wherein the lifting device comprises a pivotable beam actuator for pivoting the pivotable beam between an upper position and a lower position,

wherein the lifting device is constructed to be switched;

from a load-transfer mode in which the lifting device provides a first stiffness and a first counterforce against a downward pivotal movement of the suspension system, wherein in the load-transfer mode the pivotable beam actuator holds the pivotable beam in the upper position and provides the first stiffness and the first counterforce against the downward pivotal movement of the pivotable beam,

to a transport mode, in which the pivotable beam is in the lower position, wherein the lifting device provides a second stiffness and a second counterforce against the downward pivotal movement of the suspension system, wherein the second stiffness is greater than the first stiffness, and the second counterforce is greater than the first counterforce, and wherein in the transport mode the flexible connection system forms a flexible connection between the base frame and the suspension system and the console mechanism supports the pivotable beam at the outer support point at a horizontal distance from the base frame against the downward pivotal movement and provides the second stiffness and the second counterforce against the downward pivotal movement of the pivotable beam in comparison with the first stiffness of the pivotable beam actuator and allows a limited movement of the pivotable beam together with the console mechanism relative to the base frame,

wherein the base frame comprises a support base having an abutment surface, wherein the console mechanism comprises a foot having a mating support surface, wherein in the upper position of the pivotable beam the foot is positioned at a distance above the support base, thereby defining a gap between the pivotable beam and the support base, and the pivotable beam is allowed to pivot over an angle β

, wherein in the upper position of the pivotable beam the lifting device is in the load-transfer mode, and

wherein the foot engages the support base when the pivotable beam pivots to a lower position, thereby closing the gap between the pivotable beam and the support base, and wherein the flexible connection system is activated by an engagement device and the lifting device is switched to the transport mode.

19. The lifting device according to claim 18, wherein the suspension system comprises at least one pendulum arm being connected at an upper end thereof to a protruding end of the pivotable beam via a pendulum hinge, wherein the leg connector is attached to a lower end of the at least one pendulum arm via a leg connector hinge, wherein the suspension system is constructed to allow freedom of movement of the leg connector relative to the pivotable beam.