Offset remote center manipulator for robotic surgery

• US 10,449,011 B2
• Filed: 09/24/2013
• Issued: 10/22/2019
• Est. Priority Date: 09/30/2004
• Status: Active Grant

• Current Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Original Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Inventors: Coooper, Thomas G., Solomon, Todd R.
• Primary Examiner(s): Eiseman, Lynsey C
• Application Number:
  US14/035,014
• Publication Number:
  US 20140094824A1
• Time in Patent Office: 2,219 Days
• Field of Search: None
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2034/305 Details of wrist mechanisms at distal ends of robotic arms
• CPC Class Codes: A61B 2090/506 using a parallelogram linkage, e.g. panthograph
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/37 Master-slave robots A61B34/35 takes precedence
• CPC Class Codes: A61B 34/71 Manipulators operated by drive cable mechanisms
• CPC Class Codes: A61B 90/361 Image-producing devices, e.g. surgical cameras
• CPC Class Codes: Y10S 901/15 Jointed arm
• CPC Class Codes: Y10T 74/20305 Robotic arm

Abstract

Medical, surgical, and/or robotic devices and systems often including offset remote center parallelogram manipulator linkage assemblies which constrains a position of a surgical instrument during minimally invasive robotic surgery are disclosed. The improved remote center manipulator linkage assembly advantageously enhances the range of instrument motion while at the same time reduces the overall complexity, size, and physical weight of the robotic surgical system.

Claims

1. An apparatus comprising:

a base link having a proximal end and a distal end;

a first link having a proximal end and a distal end, the first link proximal end rotatably coupled to the base link distal end by a first rotational pivot joint;

a second link having a proximal end and a distal end, the second link proximal end rotatably coupled to the first link distal end by a second rotational pivot joint;

an instrument holder link rotatably coupled to the second link distal end by a third rotational pivot joint, the instrument holder link coupleable to a surgical instrument comprising an elongate shaft;

wherein the first and second links and first, second, and third rotational pivot joints define a parallelogram so as to constrain the elongate shaft of the surgical instrument relative to a center of rotation when the instrument is coupled to the instrument holder link; and

wherein the second link is bent at an angle so as to provide clearance for the first link to rest on the second link.

2. The apparatus of claim 1, further comprising at least one pulley and at least one flexible element coupled to the pulley that is configured to constrain shaft motion relative to the center of rotation.

3. The apparatus of claim 1, further comprising an instrument holder coupled to the instrument holder link, the instrument holder configured to slidably extend the surgical instrument along a longitudinal axis of the instrument holder.

4. The apparatus of claim 1, the first link housing at least one motor for driving movement of the apparatus.

5. The apparatus of claim 1, further comprising a mounting base, wherein the base link further comprises a linkage axis coupling the proximal and distal ends of the base link, the mounting base directly coupled to the base link proximal end, the base link proximal end further rotatable relative to the mounting base about a first axis, the linkage axis and the first axis intersecting at the base link proximal end.

6. The apparatus of claim 1, at least two directly coupled links having planes of rotation offset from each other.

7. The apparatus of claim 6, the first link and the second link having planes of rotation offset from each other.

8. The apparatus of claim 6, the instrument holder link and the second link having planes of rotation offset from each other.

9. The apparatus of claim 1, further comprising a mounting base, the base link proximal end coupled to the mounting base, the base link proximal end rotatable relative to the mounting base about a first axis, the base link distal end lying on an axis offset from the first axis.

10. The apparatus of claim 1, further comprising:

at least one flexible element running between a pulley fixed to the base link and a pulley fixed to the second link; and

at least one flexible element running between a pulley fixed to instrument holder link and a pulley fixed to the first link.

11. The apparatus of claim 10, said pulleys comprising at least one wheel.

12. The apparatus of claim 10, said pulleys comprising at least one gear.

13. The apparatus of claim 10, said pulleys comprising at least one sprocket.

14. The apparatus of claim 10, each of said at least one flexible elements comprising a belt connected around said pulleys.

15. The apparatus of claim 10, each of said at least one flexible elements comprising a chain connected around said pulleys.

16. The apparatus of claim 10, each of said at least one flexible element comprising a cable connected around said pulleys.