Clocked flyback converter circuit

• US 10,462,859 B2
• Filed: 06/06/2016
• Issued: 10/29/2019
• Est. Priority Date: 06/11/2015
• Status: Active Grant

• Current Assignee: Tridonic GmbH & Co. KG (Zumtobel Group AG)
• Original Assignee: Tridonic GmbH & Co. KG (Zumtobel Group AG)
• Inventors: Mitterbacher, Andre
• Primary Examiner(s): Ferguson, Dion
• Assistant Examiner(s): Sathiraju, Srinivas
• Application Number:
  US15/570,407
• Publication Number:
  US 20180153010A1
• Time in Patent Office: 1,240 Days
• Field of Search: None
• CPC Class Codes: H02M 3/33507 with automatic control of the output voltage or current, e.g. flyback converters H02M3/33561, H02M3/33569 take precedence
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/385 using flyback topology

Abstract

The invention relates to a clocked flyback converter circuit for directly operating lighting means comprising: a transformer (5), which has a primary winding (4), which is coupled to a controllable switch (7), and a secondary winding (6), to which the lighting means (11) can be coupled; a control unit (14) for controlling the switch (7); and means (8) for directly or indirectly sensing the current through the switch (7) in the switched-on state and for feeding a signal and reflecting said current to the control unit (14). The control unit (14) is designed to switch off the switch (7) if the signal reflecting the current has reached a variable switch-off threshold (I_s), to change the switch-off threshold (I_s) in order to change the power transmitted by the flyback converter circuit (3), and to reduce the switch-off threshold (I_s) for the current signal only down to a minimum value and to switch from operation in the limit mode to discontinuous operation in order to achieve a further reduction in the power transmitted by the flyback converter circuit (3) while the switch-off threshold (I_s) is fixed.

Claims

1. A clocked flyback converter circuit for operating one or more lighting means (11), comprising:

a controllable switch (7);

a transformer (5) having a primary winding (4), which is coupled to the controllable switch (7), and a secondary winding (6), to which lighting means (11) can be coupled;

a control device (14) for activating the switch (7); and

means (8) for direct or indirect recording of the current through the switch (7) in the switched-on state, and for supplying a signal reflecting this current to the control unit (14);

wherein the control unit (14) is configured to switch the switch (7) off when the signal reflecting the current has reached a variable switch-off threshold (I_s), to modify the switch-off threshold (I_s) for modifying the power transmitted by the flyback converter circuit (3) but not below a minimum value (I_min), and to switch from operation in the limit mode to operation in a discontinuous mode in order to obtain a further reduction of the power transmitted by the flyback converter circuit (3) where the minimum value (I_min) serves as a fixed switch-off threshold; and

wherein the transformer (5) has a primary-side auxiliary winding (15), to which the control unit (14) is coupled in order to record a voltage curve over the auxiliary winding (15), and the control unit (14) switches the switch back on when operating in the discontinuous mode at a point in time at which the voltage is at a zero crossing after a local minimum in the voltage curve; and

further wherein a dimming signal (D) can be sent to the control unit (14), and the control unit is configured to modify the switch-off threshold (Is) in accordance with the dimming signal in the limit mode, and is configured to modify the point in time of switching the switch back on in accordance with the dimming signal (D) in the discontinuous mode when the minimum value (Imin) serves as the fixed switch off threshold.

2. The clocked flyback converter circuit according to claim 1, wherein the lighting means (11) is or are light emitting diodes.

3. The clocked flyback converter circuit according to claim 1, wherein the control unit (14) is configured to switch off the switch (7) in both the limit mode and the discontinuous mode, based on the signal reflecting the current that is supplied.

4. The clocked flyback converter circuit according to claim 1, wherein the control unit (14) has a comparator for comparing the signal reflecting the current with a signal representing the minimum value (I_min).

5. The clocked flyback converter circuit according to claim 1, wherein the control unit (14) is configured to determine a point in time in a cycle for the switching back on of the switch (7) in the discontinuous mode, as the voltage through the auxiliary winding (15) is zero after a minimum in the voltage curve corresponding to the transmitted power, and further wherein the switch (7) is switched back on at this determined point in time for one or more cycles, and the switch (7) back on in a subsequent cycle at a point in time in the subsequent cycle at which the voltage through the auxiliary winding (15) is zero after a local minimum in the voltage curve prior to said determined point in time of the cycle.

6. The clocked flyback converter circuit according to claim 1, wherein the control unit (14) is configured to continuously determine a mean current supplied to the lighting means (11) in the discontinuous mode, based on the actual point in time at which the switch (7) is switched back on, and to regulate the mean current to a predefined mean current corresponding to the power that is to be transmitted through a modification of the point in time of the switching back on, wherein a difference between the predefined mean current for a switch-on cycle and the actual mean current of the switch-on cycle is formed, and this difference is added to the predefined mean current for the next switch-on cycle.

7. An operating device for light emitting diodes, comprising a clocked flyback converter circuit (3) according to claim 1.

8. A method for controlling a clocked converter circuit (3) that has a transformer (5), in which a primary winding (4) of the transformer is coupled to a controllable switch (3) and a secondary winding (2) of the transformer (5) is coupled to one or more lighting means (11), comprising the steps:

activating the switch (7); and

recording the current flowing through the switch (7), and generating a signal reflecting this current;

wherein in a limit mode of operation the switch (7) is switched off when the signal indicates that the current has reached a variable switch-off threshold (I_s), and the switch-off threshold (I_s) is modified in the limit mode of operation in order to modify the power that is to be transmitted by the converter circuit (3), wherein the switch-off threshold (I_s) is not reduced below a minimum value (I_min); and

further wherein in a discontinuous mode of operation the minimum value (I_min) serves as a fixed switch-off threshold (I_s) and the switch (7) is switched off at the fixed switch threshold and remains off during a cycle for a period of time after the current flowing through the switch reaches zero before the switch is switched on for the next cycle, in order to obtain a further reduction of the power transmitted by converter circuit (3); and

further comprising the steps of;

using a transformer (5) with a primary-side auxiliary winding (15) to record a voltage curve over the auxiliary winding (15); and

when operating in the discontinuous mode, switching the switch back on at a point in time at which the voltage is at a zero crossing after a local minimum in the voltage curve; and

further comprising the steps of;

in the limit mode, modifying the switch-off threshold (Is) in accordance with a dimming signal(D); and

in the discontinuous mode, modifying the point in time of switching the switch back on in accordance with the dimming signal (D).

9. The method according to claim 8 further comprising the steps of:

in the discontinuous mode, determining a point in time in a cycle for the switching back on of the switch (7) as time corresponding to the transmitted power when the voltage through the auxiliary winding (15) is zero after a minimum in the voltage curve;

switching the switch (7) switched back on at this determined point in time for one or more cycles; and

switching the switch (7) back on in a subsequent cycle at a point in time in the subsequent cycle at which the voltage through the auxiliary winding (15) is zero after a local minimum in the voltage curve prior to said previously determined point in time of the cycle.

10. The method according to claim 8 further comprising the steps of:

continuously determining a mean current supplied to the lighting means (11) in the discontinuous mode, based on the actual point in time at which the switch (7) is switched back on; and

regulating the mean current to a predefined mean current corresponding to the power that is to be transmitted by modifying the point in time that the switch is switched back on, wherein a difference between the predefined mean current for a switch-on cycle and the actual mean current of the switch-on cycle is formed, and this difference is added to the predefined mean current for the next switch-on cycle.