Optical sensor including disposable and reusable elements

• US 10,463,284 B2
• Filed: 12/04/2017
• Issued: 11/05/2019
• Est. Priority Date: 11/29/2006
• Status: Active Grant

• Current Assignee: Cercacor Laboratories
• Original Assignee: Cercacor Laboratories
• Inventors: Al-Ali, Ammar, Abdul-Hafiz, Yassir Kamel, Yang, Eric
• Primary Examiner(s): Winakur, Eric F
• Assistant Examiner(s): Fardanesh, Marjan
• Application Number:
  US15/830,696
• Publication Number:
  US 20180153447A1
• Time in Patent Office: 701 Days
• Field of Search: None
• CPC Class Codes: A61B 2562/085 combined with means for recording calibration data
• CPC Class Codes: A61B 2562/12 Manufacturing methods specially adapted for producing sensors for in-vivo measurements
• CPC Class Codes: A61B 5/02427 Details of sensor
• CPC Class Codes: A61B 5/1455 using optical sensors, e.g. spectral photometrical oximeters
• CPC Class Codes: A61B 5/14551 for measuring blood gases
• CPC Class Codes: A61B 5/14552 Details of sensors specially adapted therefor
• CPC Class Codes: A61B 5/6826 Finger
• CPC Class Codes: A61B 5/6838 Clamps or clips
• CPC Class Codes: Y10T 29/49002 Electrical device making

Abstract

An embodiment of the present disclosure provides a noninvasive optical sensor or probe including disposable and reusable components. The assembly of the disposable and reusable components is straightforward, along with the disassembly thereof. During application to a measurement site, the assembled sensor is advantageously secured together while the componentry is advantageously properly positioned.

Claims

1. A reusable component of a noninvasive optical sensor, the reusable component comprising:

a first housing that houses an emitter or a detector and includes a locking feature;

a second housing that houses another of the emitter or the detector and includes an opening in a surface of the second housing that extends across at least a portion of the surface of the second housing;

an electrical contact accessible through the opening in the surface of the second housing, wherein the electrical contact is configured to contact a prong extending from a disposable attachment component of the noninvasive optical sensor; and

a flexible connector that connects the first housing to the second housing, wherein the flexible connector is configured, in response to mating the reusable component with the disposable attachment component and applying the noninvasive optical sensor to a tissue site of a patient, to cause the locking feature of the first housing to engage with a corresponding locking feature of the disposable attachment component by sliding of the first housing within a receptacle of the disposable attachment component.

2. The reusable component of claim 1, wherein applying the noninvasive optical sensor to the tissue site of the patient comprises at least partially wrapping the noninvasive optical sensor around the tissue site of the patient and flexing the flexible connector.

3. The reusable component of claim 2, wherein the flexible connector is further configured to cause the locking feature of the first housing to un-engage with the corresponding locking feature of the disposable attachment component in response to the noninvasive optical sensor being removed from the tissue site of the patient.

4. The reusable component of claim 3, wherein the flexible connector is further configured to un-flex in response to the noninvasive optical sensor being removed from the tissue site.

5. The reusable component of claim 4, wherein removing the noninvasive optical sensor from the tissue site of the patient comprises at least partially un-wrapping the noninvasive optical sensor from around the tissue site of the patient.

6. The reusable component of claim 5, wherein the tissue site of the patient comprises a finger or toe of the patient.

7. The reusable component of claim 1, wherein the flexible connector is further configured, further in response to applying the noninvasive optical sensor to the tissue site of the patient, to cause the disposable attachment component to align at least one of the emitter and the detector on opposing sides of the tissue site.

8. The reusable component of claim 1, wherein the opening in the surface of the second housing extends across at least portions of a front surface and a bottom surface of the second housing.

9. A method of using the reusable component of claim 1, comprising:

mating the reusable component with the disposable attachment component;

attaching the disposable attachment component having the first and second housings mated thereto to a patient such that the disposable attachment component is wrapped around a tissue site of the patient; and

activating the emitter to emit energy into the tissue site.

10. A noninvasive optical sensor comprising:

a reusable component including;

a first housing that houses an emitter or a detector and includes a locking feature;

a second housing that houses another of the emitter or the detector and includes an opening in a surface of the second housing that extends across at least a portion of the surface of the second housing;

an electrical contact accessible through the opening in the surface of the second housing; and

a flexible connector that connects the first housing to the second housing; and

a disposable component including;

a first receptacle configured to receive the first housing;

a second receptacle configured to receive the second housing, wherein the second receptacle includes a prong configured to contact the electrical contact of the second housing through the opening in the surface of the second housing; and

a corresponding locking feature, wherein the flexible connector of the reusable component is configured to engage the locking feature of the first housing with the corresponding locking feature via sliding of the first housing within the first receptacle in response to mating the reusable component with the disposable component and applying the noninvasive optical sensor to a tissue site of a patient.

11. The noninvasive optical sensor of claim 10, wherein applying the noninvasive optical sensor to the tissue site of the patient comprises at least partially wrapping the noninvasive optical sensor around the tissue site of the patient and flexing the flexible connector.

12. The noninvasive optical sensor of claim 11, wherein the flexible connector is further configured to un-engage the locking feature of the first housing with the corresponding locking feature of the disposable component in response to the noninvasive optical sensor being removed from the tissue site of the patient.

13. The noninvasive optical sensor of claim 12, wherein the flexible connector is further configured to un-flex in response to the noninvasive optical sensor being removed from the tissue site.

14. The noninvasive optical sensor of claim 13, wherein removing the noninvasive optical sensor from the tissue site of the patient comprises at least partially un-wrapping the noninvasive optical sensor from around the tissue site of the patient.

15. The noninvasive optical sensor of claim 14, wherein the tissue site of the patient comprises a finger or toe of the patient.

16. The noninvasive optical sensor of claim 10, wherein the flexible connector is further configured, further in response to applying the noninvasive optical sensor to the tissue site of the patient, to cause at least one of the first and second receptacles of the disposable component to align the emitter and the detector on opposing sides of the tissue site.

17. The noninvasive optical sensor of claim 10, wherein the prong comprises an electrically conductive protrusion configured to extend at least partially into the opening in the surface of the second housing in response to engaging the second housing with the second receptacle.

18. The noninvasive optical sensor of claim 10, wherein the opening in the surface of the second housing extends across at least portions of a front surface and a bottom surface of the second housing.