Rough cast cylinder liner

• US 10,465,627 B2
• Filed: 04/30/2018
• Issued: 11/05/2019
• Est. Priority Date: 04/27/2016
• Status: Active Grant

• Current Assignee: Mahle International GmbH (MAHLE-STIFTUNG GmbH)
• Original Assignee: Mahle International GmbH (MAHLE-STIFTUNG GmbH)
• Inventors: Smith, Thomas, Rudolph, Steffen, Magallanes Castaneda, Jesus Antonio
• Primary Examiner(s): Hasan, Syed O
• Application Number:
  US15/966,187
• Publication Number:
  US 20180245537A1
• Time in Patent Office: 554 Days
• CPC Class Codes: F02F 1/004 Cylinder liners F02F1/08, F02F1/16 take precedence
• CPC Class Codes: F02F 1/102 Attachment of cylinders to crankcase
• CPC Class Codes: F02F 1/14 Cylinders with means for directing, guiding or distributing liquid stream
• CPC Class Codes: F02F 1/163 the liner being midsupported
• CPC Class Codes: F02F 2200/06 Casting casting of pistons F02F2003/0007

Abstract

A cylinder liner for internal combustion engines has an outer roughened surface that has particularly good adherence properties. The surface has is covered with protrusions or spines of varying shapes and sizes, which are created by spraying the mold with a coating and then casting the cylinder liner in the mold. The spines are generally worm-shaped, with a length greater than a width, and a large spacing between the spines.

Claims

1. A cast cylinder liner for an internal combustion engine, having an outer surface with a plurality of spines disposed thereon, each of the spines having a length that is greater than a width, wherein the width of each spine ranges from 0.3-1.5 mm and the length of each spine ranges from 0.4-3.2 mm, wherein the liner has a spine count of 20-40 spines/cm², wherein the spines occupy an area of 14-22% of the total area of the cylinder liner, wherein the spines vary in cross-section and distances from one another, wherein a distance between at least two of the spines is 0.80 mm and a distance between at least two other of the spines is 1.78 mm and distances between any of the spines and a nearest spine is between 0.80 mm and 1.78 mm.

2. The cast cylinder liner according to claim 1, wherein each spine has a surface area of 0.1-2.0 mm².

3. The cast cylinder liner according to claim 1, wherein the spines have an average perimeter measurement of 2.0-4.5 mm.

4. The cast cylinder liner according to claim 1, wherein the spines have a height of 0.4-0.7 mm.

5. The cast cylinder liner according to claim 1, wherein the spines have a distance from one another of between 0.6-2.5 mm.

6. The cast cylinder liner according to claim 1, wherein the spines have a circularity of 0.3-0.8.

7. A cast cylinder liner for an internal combustion engine, having an outer surface with a plurality of spines disposed thereon, each of the spines having a length that is greater than a width, wherein the width of each spine ranges from 0.3-1.5 mm and the length of each spine ranges from 0.4-3.2 mm, wherein the spines have an average perimeter measurement of 2.0-4.5 mm, wherein the spines occupy an area of 14-22% of the total area of the cylinder liner, wherein the spines vary in cross-section and distances from one another, wherein a distance between at least two of the spines is 0.80 mm and a distance between at least two other of the spines is 1.78 mm and distances between any of the spines and a nearest spine is between 0.80 mm and 1.78 mm.

8. The cast cylinder liner according to claim 7, wherein the liner has a spine count of 20-40 spines/cm².

9. The cast cylinder liner according to claim 7, wherein each spine has a surface area of 0.1-2.0 mm².