Illuminated low-travel key mechanism for a keyboard

• US 10,468,211 B2
• Filed: 12/21/2017
• Issued: 11/05/2019
• Est. Priority Date: 05/13/2015
• Status: Active Grant

• Current Assignee: Apple Inc.
• Original Assignee: Apple Inc.
• Inventors: Leong, Craig C., Cao, Robert Y., Zercoe, Bradford J., Mathew, Dinesh C., Berg, Bruce E.
• Primary Examiner(s): Girardi, Vanessa
• Application Number:
  US15/851,355
• Publication Number:
  US 20180137996A1
• Time in Patent Office: 684 Days
• CPC Class Codes: G06F 1/1666 Arrangements for reducing the size of the integrated keyboard for transport, e.g. foldable keyboards, keyboards with collapsible keys G06F1/1664 takes precedence
• CPC Class Codes: G06F 3/0202 Constructional details or processes of manufacture of the input device
• CPC Class Codes: H01H 13/10 Bases; Stationary contacts mounted thereon
• CPC Class Codes: H01H 13/705 characterised by construction, mounting or arrangement of operating parts, e.g. push-buttons or keys
• CPC Class Codes: H01H 13/85 characterised by tactile feedback features
• CPC Class Codes: H01H 13/86 characterised by the casing, e.g. sealed casings or casings reducible in size
• CPC Class Codes: H01H 13/88 Processes specially adapted for manufacture of rectilinearly movable switches having a plurality of operating members associated with different sets of contacts, e.g. keyboards
• CPC Class Codes: H01H 3/125 using a scissor mechanism as stabiliser

Abstract

A key mechanism for an electronic device includes a switch housing and a hinged structure. As one example, the hinged structure can be a butterfly hinge. The switch housing includes switch pin retaining mechanisms on opposing sides of the switch housing. The hinged structure includes two separate wings that are positioned adjacent to each other such that a cavity is formed between the two wings. The two wings are coupled together by coupling elements. The wings of the hinged structure can include switch housing pins on each arm of the wing that extend into the cavity and couple to the switch pin retaining mechanisms in the switch housing. Various configurations of switch pin retaining mechanisms and switch housing pins can be used to attach the hinged structure to the switch housing.

Claims

1. A key mechanism, comprising:

a keycap;

a switch housing positioned below the keycap and over a substrate and configured to distribute light to an underside of the keycap, the switch housing defining switch pin retaining features on opposing sides of the switch housing and an opening extending between a first surface of the switch housing and a second surface of the switch housing;

a switch positioned in the opening of the switch housing; and

a hinged structure supporting the keycap and coupled to the switch pin retaining features by corresponding switch housing pins, the hinged structure enabling the keycap to move relative to the substrate between an undepressed position and a depressed position;

wherein one of the switch housing pins moves vertically within the corresponding switch pin retaining feature as the keycap transitions between the undepressed position and the depressed position.

2. The key mechanism of claim 1, wherein:

a light source is positioned on the substrate below the keycap; and

the switch housing is optically coupled to the light source.

3. The key mechanism of claim 1, wherein the switch housing is optically transparent.

4. The key mechanism of claim 1, wherein:

a light source is positioned on the substrate below the keycap;

the switch housing further defines a cutout; and

the light source is at least partially positioned within the cutout of the switch housing.

5. The key mechanism of claim 1, wherein:

the switch pin retaining features comprise multiple switch pin retaining features on each of a first side and an opposing second side of the switch housing; and

each switch pin retaining feature defines a cutout in a respective side of the switch housing.

6. The key mechanism of claim 1, wherein the hinged structure comprises:

a pair of wings positioned adjacent to each other such that a cavity is formed between the pair of wings, wherein the switch housing is positioned in the cavity; and

at least one coupling element coupling corresponding arms of the pair of wings and enabling the pair of wings to pivot as the coupling element bends,

wherein the switch housing pins are positioned on the wings and extend into the cavity.

7. The key mechanism of claim 6, wherein the pair of wings are formed from a first material and the coupling element is formed from a second, different material.

8. The key mechanism of claim 7, wherein at least a portion of each coupling element is formed from a fabric material.

9. An keyboard comprising:

a keyboard substrate;

a light source positioned on the keyboard substrate;

a keycap;

a switch housing positioned between the keycap and the keyboard substrate and formed of an optically transparent material, the switch housing defining switch pin retaining features on opposing sides of the switch housing and defining a cutout such that the switch housing at least partially surrounds the light source, the switch housing further defining an opening extending between a first surface of the switch housing and a second surface of the switch housing;

a switch positioned in the opening of the switch housing; and

a hinged structure supporting the keycap and coupled to the switch pin retaining features by corresponding switch housing pins, the hinged structure enabling the keycap to move relative to the keyboard substrate between an undepressed position and a depressed position;

wherein one of the switch housing pins moves vertically within the corresponding switch pin retaining feature as the keycap transitions between the undepressed position and the depressed position.

10. The keyboard of claim 9, wherein the switch housing is configured to distribute light emitted by the light source to an underside of the keycap.

11. The keyboard of claim 9, wherein the light source is optically coupled to the switch housing at an interface within the cutout.

12. The keyboard of claim 9, wherein the switch housing optically couples the keycap and the light source such that the keycap is illuminated by light emitted by the light source.

13. An electronic device comprising:

an enclosure;

a keyboard substrate within the enclosure;

a light source positioned on the keyboard substrate; and

a key mechanism positioned at least partially within the enclosure, the key mechanism comprising;

a keycap;

a switch housing positioned between the keycap and the keyboard substrate and configured to distribute light emitted by the light source to the keycap, the switch housing defining a set of switch pin retaining features on opposing sides of the switch housing and an opening extending from a first surface of the switch housing to a second surface of the switch housing;

a switch positioned in the opening of the switch housing; and

a hinged structure having multiple switch housing pins, wherein two of the multiple switch housing pins are received by a common switch pin retaining feature of the set of switch pin retaining features.

14. The electronic device of claim 13, wherein the switch housing is at least partially formed of an optically transparent material.

15. The electronic device of claim 13, wherein the light source is a light emitting diode (LED).

16. The electronic device of claim 13, wherein:

the switch pin retaining features comprise multiple switch pin retaining features on each of two opposing sides of the switch housing; and

at least one switch pin retaining feature on each side of the switch housing comprises a U-shaped pin retaining feature that includes an opening that faces another switch pin retaining feature on a same side of the switch housing.

17. The electronic device of claim 13, wherein the switch housing further defines a cutout;

and

the light source is positioned within the cutout.

18. The electronic device of claim 17, wherein the cutout is positioned in a peripheral edge of the switch housing.

19. The electronic device of claim 13, wherein the hinged structure comprises:

a pair of wings flexibly coupled to each other by coupling elements,

wherein;

the pair of wings define a cavity;

the switch housing is positioned within the cavity; and

each wing of the pair of wings includes a housing pin that extends inward toward the cavity.

20. The electronic device of claim 19, wherein:

each wing of the pair of wings includes a keycap pin extending outward from the pair of wings;

the keycap includes keycap pin retaining features that are coupled to the keycap pins; and

the electronic device further comprises;

a membrane layer attached to the keyboard substrate; and

a dome switch coupled to the membrane layer and positioned in the cavity of the hinged structure.