Flame sense circuit with variable bias

• US 10,473,329 B2
• Filed: 12/22/2017
• Issued: 11/12/2019
• Est. Priority Date: 12/22/2017
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Vorlicek, Jan, Kastan, Jiri
• Primary Examiner(s): Huson, Gregory L
• Assistant Examiner(s): Mashruwala, Nikhil P
• Application Number:
  US15/853,047
• Publication Number:
  US 20190195493A1
• Time in Patent Office: 690 Days
• Field of Search: 431 24
• CPC Class Codes: F23N 2223/08 Microprocessor; Microcomputer
• CPC Class Codes: F23N 2229/12 with flame rectification current detecting means
• CPC Class Codes: F23N 5/123 using electronic means
• CPC Class Codes: F23N 5/242 using electronic means
• CPC Class Codes: G08B 17/12 Actuation by presence of radiation or particles, e.g. of infrared radiation or of ions

Abstract

A system for changing a bias level of a flame sensing circuit to identify leakage in the flame sensing circuit. The bias level may be varied in the positive or negative axis and the flame current may be noted to identify leakage. The bias level may be changed by a microcontroller. The bias level may be changed using an operational amplifier configuration which is used as a signal conditioner for interfacing the flame signal to the microcontroller.

Claims

1. A method for determining a condition of a flame sense signal comprising:

detecting a high impedance flame signal from one or more devices selected from a group comprising a flame sensor and a flame amplifier;

buffering the high impedance flame signal to decouple the high impedance or low current flame signal from a biasing circuit;

biasing a buffered flame signal at a first voltage from a microcontroller;

measuring the buffered flame signal biased at the first voltage;

biasing the buffered flame signal at a second voltage from the microcontroller;

measuring the buffered flame signal biased at the second voltage; and

comparing a measured buffered flame signal biased at the first voltage with a measured buffered flame signal biased at the second voltage; and

wherein high impedance means an impedance greater than 200K ohms; and

wherein low current means a current lower than 50 micro-Amperes.

2. The method of claim 1, wherein if the measured buffered flame signal biased at the first voltage is equal to the measured buffered flame signal biased at the second voltage, then the buffered flame signal is free from current leakage.

3. The method of claim 1, wherein if the measured buffered flame signal biased at the first voltage is different from the measured buffered flame signal biased at the second voltage, then the buffered flame signal is not necessarily free from current leakage.

4. The method of claim 1, wherein if the measured buffered flame signal biased at the first voltage and the measured buffered flame signal biased at the second voltage have a greater than a predetermined X percent difference from each other, then current leakage from the flame signal is occurring.

5. The method of claim 1, wherein if a difference between the measured buffered flame signal, biased at the first voltage, and the measured buffered flame signal, biased at the second voltage, increases, then the accuracy of the flame signal decreases.

6. A system for determining a quality of a flame sensing signal, comprising:

a capacitor connectable to a flame amplifier or flame sensor;

an interface circuit having an input connected to the capacitor; and

a microcontroller having an input connected to an output of the interface circuit, a first output connected to the interface circuit, and a second output connected to the capacitor; and

wherein;

the interface circuit provides a connection between the capacitor and the microcontroller that compensates for a difference of an impedance at the capacitor and the impedance at the input of the microcontroller;

the first output from the microcontroller provides a voltage to the interface circuit for biasing a flame detection signal to the input of the microcontroller; and

the second output from the microcontroller provides a drive signal that recharges the capacitor having at least some discharge caused by an occurrence of the flame detection signal at the capacitor.

7. The system of claim 6, wherein:

various magnitudes of voltage from the first output from the microcontroller bias the flame detection signal to the input of the microcontroller; and

a magnitude of the flame detection signal is measured by the microcontroller to determine whether the magnitude of the flame detection signal changes with various magnitudes of voltage biasing the flame detection signal.

8. The circuit of claim 7, wherein:

if the magnitude of the flame detection signal changes with various magnitudes of voltage biasing the flame detection signal, then there is current leakage; and

if the magnitude of the flame detection signal remains the same with various magnitudes of voltage biasing the flame detection signal, then there is an absence of current leakage.