Magnetic tape having characterized backcoat layer and method of manufacturing the same

• US 10,475,481 B2
• Filed: 02/02/2017
• Issued: 11/12/2019
• Est. Priority Date: 02/03/2016
• Status: Active Grant

• Current Assignee: Fujifilm Corporation (Fujifilm Holdings Corporation)
• Original Assignee: Fujifilm Corporation (Fujifilm Holdings Corporation)
• Inventors: Oyanagi, Masahito, Kasada, Norihito, Ozawa, Eiki
• Primary Examiner(s): Bernatz, Kevin M
• Application Number:
  US15/422,821
• Publication Number:
  US 20170221516A1
• Time in Patent Office: 1,013 Days
• Field of Search: None
• CPC Class Codes: G11B 5/00813 magnetic tapes
• CPC Class Codes: G11B 5/70 on a base layer
• CPC Class Codes: G11B 5/7358 specially adapted for achieving a specific property, e.g. average roughness [Ra]
• CPC Class Codes: G11B 5/78 Tape carriers
• CPC Class Codes: G11B 5/8404 manufacturing base layers
• CPC Class Codes: G11B 5/8412 treatment by ultrasonics

Abstract

The magnetic tape has a magnetic layer and a backcoat layer. The Ra on the magnetic layer side surface is less than or equal to 1.8 nm, the coefficient of friction measured on the base portion of the magnetic layer side surface is less than or equal to 0.35, and the Ra measured on the backcoat layer side surface is less than or equal to 5.0 nm. The backcoat layer contains a fatty acid ester. In addition, the FWHM_before measured on the backcoat layer side surface before vacuum heating is greater than 0 nm but less than or equal to 10.0 nm, the FWHM_after after vacuum heating is greater than 0 nm but less than or equal to 10.0 nm, and the difference between the spacing measured on the backcoat layer side surface after and before vacuum heating is greater than 0 nm but less than or equal to 8.0 nm.

Claims

1. A magnetic tape,

which comprises, on one surface of a nonmagnetic support, a magnetic layer comprising ferromagnetic powder and binder, and on the other surface of the nonmagnetic support, a backcoat layer comprising nonmagnetic powder and binder, wherein:

a centerline average surface roughness Ra on a surface on the magnetic layer side of the magnetic tape is less than or equal to 1.8 nm;

a coefficient of friction measured on a base portion of the surface on the magnetic layer side of the magnetic tape is less than or equal to 0.35;

a centerline average surface roughness Ra measured on a surface on the backcoat layer side of the magnetic tape is less than or equal to 5.0 nm;

the backcoat layer comprises a fatty acid ester;

a full width at half maximum of a spacing distribution measured by optical interferometry on the surface on the backcoat layer side of the magnetic tape before vacuum heating the magnetic tape is greater than 0 nm but less than or equal to 10.0 nm;

a full width at half maximum of a spacing distribution measured by optical interferometry on the surface on the backcoat layer side of the magnetic tape after vacuum heating the magnetic tape is greater than 0 nm but less than or equal to 10.0 nm; and

a difference, S_after−

S_before, between a spacing S_after measured by optical interferometry on the surface on the backcoat layer side of the magnetic tape after vacuum heating the magnetic tape and a spacing S_before measured by optical interferometry on the surface on the backcoat layer side of the magnetic tape before vacuum heating the magnetic tape is greater than 0 nm but less than or equal to 8.0 nm.

2. The magnetic tape according to claim 1,

wherein the centerline average surface roughness Ra measured on the surface on the magnetic layer side is greater than or equal to 1.2 nm but less than or equal to 1.8 nm.

3. The magnetic tape according to claim 1,

wherein the centerline average surface roughness Ra measured on the surface of the backcoat layer is greater than or equal to 1.5 nm but less than or equal to 5.0 nm.

4. The magnetic tape according to claim 1,

wherein the full width at half maximum of the spacing distribution measured by optical interferometry on the surface on the backcoat layer side of the magnetic tape before vacuum heating the magnetic tape falls within a range of 1.0 nm to 8.0 nm.

5. The magnetic tape according to claim 1,

wherein the full width at half maximum of the spacing distribution measured by optical interferometry on the surface on the backcoat layer side of the magnetic tape after vacuum heating the magnetic tape falls within a range of 1.0 nm to 8.0 nm.

6. The magnetic tape according to claim 1,

wherein the difference, S_after−

S_before, falls within a range of 1.0 nm to 7.0 nm.

7. The magnetic tape according to claim 1,

wherein the coefficient of friction measured on the base portion of the surface on the magnetic layer side of the magnetic tape falls within a range of 0.15 to 0.30.

8. The magnetic tape according to claim 1,

wherein the nonmagnetic powder contained in the backcoat layer is one or more types of nonmagnetic powder selected from the group consisting of inorganic powder and carbon black.

9. The magnetic tape according to claim 8,

wherein a ratio accounted for by the inorganic powder falls within a range of 50.0 weight parts to 100.0 weight parts per 100.0 weight parts of a total quantity of the nonmagnetic powder contained in the backcoat layer.

10. A method of manufacturing a magnetic tape,

wherein the magnetic tape is a magnetic tape which comprises, on one surface of a nonmagnetic support, a magnetic layer comprising ferromagnetic powder and binder, and on the other surface of the nonmagnetic support, a backcoat layer comprising nonmagnetic powder and binder, wherein:

a centerline average surface roughness Ra on a surface on the magnetic layer side of the magnetic tape is less than or equal to 1.8 nm;

a coefficient of friction measured on a base portion of the surface on the magnetic layer side of the magnetic tape is less than or equal to 0.35;

a centerline average surface roughness Ra measured on a surface on the backcoat layer side of the magnetic tape is less than or equal to 5.0 nm;

a full width at half maximum of a spacing distribution measured by optical interferometry on the surface on the backcoat layer side of the magnetic tape before vacuum heating the magnetic tape is greater than 0 nm but less than or equal to 10.0 nm;

a full width at half maximum of a spacing distribution measured by optical interferometry on the surface on the backcoat layer side of the magnetic tape after vacuum heating the magnetic tape is greater than 0 nm but less than or equal to 10.0 nm; and

a difference, S_after−

S_before, between a spacing S_after measured by optical interferometry on the surface on the backcoat layer side of the magnetic tape after vacuum heating the magnetic tape and a spacing S_before measured by optical interferometry on the surface on the backcoat layer side of the magnetic tape before vacuum heating the magnetic tape is greater than 0 nm but less than or equal to 8.0 nm; and

the method comprises;

coating and drying a backcoat layer-forming composition comprising nonmagnetic powder, binder, and a fatty acid ester on one surface of a nonmagnetic support to form a coating layer; and

applying vibration to the coating layer that has been formed to form a backcoat layer.

11. The method of manufacturing a magnetic tape according to claim 10,

wherein the vibration is ultrasonic vibration.

12. The method of manufacturing a magnetic tape according to claim 10,

wherein, in the magnetic tape, the centerline average surface roughness Ra measured on the surface on the magnetic layer side is greater than or equal to 1.2 nm but less than or equal to 1.8 nm.

13. The method of manufacturing a magnetic tape according to claim 10,

wherein, in the magnetic tape, the centerline average surface roughness Ra measured on the surface of the backcoat layer is greater than or equal to 1.5 nm but less than or equal to 5.0 nm.

14. The method of manufacturing a magnetic tape according to claim 10,

wherein, in the magnetic tape, the full width at half maximum of the spacing distribution measured by optical interferometry on the surface on the backcoat layer side of the magnetic tape before vacuum heating the magnetic tape falls within a range of 1.0 nm to 8.0 nm.

15. The method of manufacturing a magnetic tape according to claim 10,

wherein, in the magnetic tape, the full width at half maximum of the spacing distribution measured by optical interferometry on the surface on the backcoat layer side of the magnetic tape after vacuum heating the magnetic tape falls within a range of 1.0 nm to 8.0 nm.

16. The method of manufacturing a magnetic tape according to claim 10,

wherein, in the magnetic tape, the difference, S_after−

S_before, falls within a range of 1.0 nm to 7.0 nm.

17. The method of manufacturing a magnetic tape according to claim 10,

wherein, in the magnetic tape, the coefficient of friction measured on the base portion of the surface on the magnetic layer side of the magnetic tape falls within a range of 0.15 to 0.30.

18. The method of manufacturing a magnetic tape according to claim 10,

wherein, in the magnetic tape, the nonmagnetic powder contained in the backcoat layer is one or more types of nonmagnetic powder selected from the group consisting of inorganic powder and carbon black.

19. The method of manufacturing a magnetic tape according to claim 18,

wherein, in the magnetic tape, a ratio accounted for by the inorganic powder falls within a range of 50.0 weight parts to 100.0 weight parts per 100.0 weight parts of a total quantity of the nonmagnetic powder contained in the backcoat layer.