Battery system for a power tool, as well as battery holder therefor, charger, and charging system

• US 10,476,284 B2
• Filed: 11/01/2016
• Issued: 11/12/2019
• Est. Priority Date: 12/30/2011
• Status: Active Grant

• Current Assignee: Makita Corporation
• Original Assignee: Makita Corporation
• Inventors: Suzuki, Hitoshi, Ito, Kosuke, Naito, Akira
• Primary Examiner(s): Williams, Arun C
• Application Number:
  US15/340,689
• Publication Number:
  US 20170070067A1
• Time in Patent Office: 1,106 Days
• Field of Search: 320106
• CPC Class Codes: B25H 3/022 in fixed relationship
• CPC Class Codes: H02J 2310/22 The load being a portable electronic device
• CPC Class Codes: H02J 5/00 Circuit arrangements for transfer of electric power between ac networks and dc networks H02J3/36 takes precedence
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/40 using two or more transmitting or receiving devices H02J50/50 takes precedence
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02J 7/00034 Charger exchanging data with an electronic device, i.e. telephone, whose internal battery is under charge
• CPC Class Codes: H02J 7/00045 Authentication, i.e. circuits for checking compatibility between one component, e.g. a battery or a battery charger, and another component, e.g. a power source
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: H02J 7/0044 specially adapted for holding portable devices containing batteries H02J7/0045 takes precedence
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries
• CPC Class Codes: H02J 7/02 for charging batteries from ac mains by converters

Abstract

A battery system for a power tool includes two or more battery packs (12), at least one battery holder (14) adapted to detachably engage two or more of the battery packs and a charger (16, 216, 316, 416) adapted to detachably engage the battery holder and to simultaneously electrically communicate with two or more of the battery packs while the at least one battery holder engages both the charger and the battery packs.

Claims

1. A power tool charger that charges a battery pack of a power tool comprising:

a charging unit that supplies direct current power to at least one battery cell of the battery pack for charging a rechargeable battery of a power tool;

a condition detection unit that measures the voltage of the battery pack to detect condition information of the battery pack; and

an information processing unit that receives the condition information of the battery pack from the condition detection unit and outputs the received condition information of the battery pack to a communication unit that is configured to perform wireless communication with another device in accordance with a near field communication standard,

further comprising a charger body that accommodates the charging unit, the condition detection unit, and the information processing unit,

the charger body includes;

a plurality of terminals of the charger body that are respectively connectable to a plurality of electrodes of the battery pack,

wherein the condition information includes information specifying that the charging of the battery pack is completed to, and

when determining that the state of charge of the battery pack is the predetermined value, the information processing unit has the charging unit terminate charging of the rechargeable battery and outputs the information specifying that the charging of the battery pack is completed to the communication unit.

2. The power tool charger according to claim 1, wherein:

the condition detection unit detects the condition information of the rechargeable battery regardless of whether or not the charging unit is charging the rechargeable battery, and

the information processing unit outputs the condition information of the rechargeable battery detected by the condition detection unit to the communication unit.

3. The power tool charger according to claim 1, wherein when receiving a charging termination signal from another device via the communication unit, the information processing unit has the charging unit terminate charging of the rechargeable battery.

12. The power tool charger according to claim 1, wherein the battery pack remains external to the charger when the battery pack is connected to the charger.

13. The power tool charger according to claim 1, wherein the plurality of terminals of the charger body is at least partially arranged on an outer surface of the charger body.

4. A power tool charging system comprising:

a battery pack of a power tool;

a power tool charger that charges a battery pack of a power tool, wherein the power tool charger includes;

a charging unit that supplies direct current power to at least one battery cell of the battery pack for charging a rechargeable battery of a power tool,

a condition detection unit that measures the voltage of the battery pack to detect condition information of the battery pack when the battery is being charged, and

an information processing unit that receives the condition information of the battery pack from the condition detection unit; and

a communication unit that is configured to perform wireless communication with another device in accordance with a near field communication standard when the battery is being charged,

wherein the information processing unit outputs the received condition information of the battery pack to the communication unit,

the power tool charger further including a charger body that accommodates the charging unit, the condition detection unit, and the information processing unit,

the charger body includes;

a plurality of terminals of the charger body that are respectively connectable to a plurality of electrodes of the battery pack,

wherein the condition information includes information specifying that the charging of the battery pack is completed, and

when determining that the state of charge of the battery pack is the predetermined value, the information processing unit has the charging unit terminate charging of the rechargeable battery and outputs the information specifying that the charging of the battery pack is completed to the communication unit.

14. The power tool charging system according to claim 4,

wherein, when receiving a charging termination signal from another device via the communication unit, the information processing unit has the charging unit terminate charging of the rechargeable battery.

15. The power tool charging system according to claim 4,

wherein the battery pack remains external to the charger when the battery pack is connected to the charger.

16. The power tool charging system according to claim 15,

wherein the plurality of terminals of the charger body is at least partially arranged on an outer surface of the charger body.

5. A charger configured to charge a battery pack for a power tool, the charger comprising:

at least one battery interface configured to detachably attach to the battery pack;

a charging circuit configured to charge the battery pack attached to the battery interface; and

a charger controller configured to acquire information related to the battery pack attached to the battery interface,

wherein the charger controller is connectable to a wireless communication circuit and is configured to transmit the acquired information to an external device via the wireless communication circuit, and

the acquired information includes battery information of the battery pack, the battery information including a unique identification code of the battery pack,

further comprising a charger housing on which the battery interface is disposed, wherein the charger housing is configured to accommodate the wireless communication circuit inside the charger housing.

6. The charger according to claim 5, wherein the charger controller is configured to receive charger update information from the external device via the wireless communication circuit and to change an operation condition, an operating parameter and/or an operating program stored in a memory of the charger based upon the received charger update information.

7. The charger according to claim 5, wherein the charger controller is configured to receive an operation instruction signal from the external device via the wireless communication circuit and to perform an operation corresponding to the received operation instruction signal.

8. The charger according to claim 7, wherein the charger controller is configured to further receive interface identification information assigned to the battery interface attached to the battery pack, together with the operation instruction signal from the external device, via the wireless communication circuit.

17. The charger according to claim 5,

wherein the battery interface is disposed on an external surface of the charger housing and the charger controller and the wireless communication circuit are located in an interior of the charger housing.

9. A charging system configured to charge a battery pack for a power tool, the system comprising:

a charger comprising;

a charger housing;

at least one battery interface on an exterior of the charger housing, the battery interface being configured to detachably engage the battery pack,

a charging circuit inside the charger housing, the charging circuit being configured to charge the battery pack attached to the battery interface, and

a charger controller inside the charger housing configured to acquire information related to the battery pack attached to the battery interface;

a housing containing a wireless communication circuit;

the wireless communication circuit being located outside the charger housing and being connected to the charger controller,

wherein the charger controller is configured to transmit the acquired information to an external device via the wireless communication circuit, and

wherein the charger housing is configured to detachably engage the housing containing the wireless communication circuit such that the housing containing the wireless communication circuit is fixed at a prescribed position relative to the charger housing.

10. The charging system according to claim 9, further comprising an external device configured to receive the information transmitted from the wireless communication circuit and display the received information.

11. The charging system according to claim 10, wherein:

the charger controller is configured to further transmit interface identification information assigned to the battery interface attached to the battery pack, together with the acquired information, to the external device via the wirelessly communication circuit, and

the external device is configured to further receive the interface identification information transmitted from the wireless communication circuit and display the information related to the battery pack together with the interface identification information.

18. The charging system according to claim 9,

wherein the charger housing includes a communication connection terminal, and

wherein the charger housing and the housing containing the wireless communication circuit are configured such that fixing the housing containing the wireless communication circuit to the charger housing electrically connects the wireless communication circuit to the communication connection terminal.

19. The charging system according to claim 18, including at least one battery interface configured to detachably engage the battery pack on the exterior of the housing containing the wireless communication circuit.

20. The charging system according to claim 9, including at least one battery interface configured to detachably engage the battery pack on the exterior of the housing containing the wireless communication circuit.

21. A power tool charger that charges a battery pack of a power tool comprising:

a charging unit that supplies direct current power to at least one battery cell of the battery pack for charging a rechargeable battery of a power tool;

a condition detection unit that measures the voltage of the battery pack to detect condition information of the battery pack; and

an information processing unit that receives the condition information of the battery pack from the condition detection unit and outputs the received condition information of the battery pack to a communication unit that is configured to perform wireless communication with another device in accordance with a near field communication standard,

further comprising a charger body that accommodates the charging unit, the condition detection unit, and the information processing unit,

the charger body includes;

a plurality of terminals of the charger body that are respectively connectable to a plurality of electrodes of the battery pack,

wherein the condition information includes information specifying that the charging of the battery pack is completed to a predetermined value, and

when charging of the battery pack is completed to the predetermined value, the information processing unit has the charging unit terminate charging of the rechargeable battery and outputs the information specifying that the charging of the battery pack is completed to the predetermined value to the communication unit.