Foreign object detection in a wireless power transfer system

• US 10,476,313 B2
• Filed: 01/26/2017
• Issued: 11/12/2019
• Est. Priority Date: 01/26/2017
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Nguyen, Trong Duy, White, Christopher Jeffery
• Primary Examiner(s): Barnie, Rexford N
• Assistant Examiner(s): Ortiz, Elim
• Application Number:
  US15/416,443
• Publication Number:
  US 20180212476A1
• Time in Patent Office: 1,020 Days
• Field of Search: 307104
• CPC Class Codes: B60L 53/00 Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
• CPC Class Codes: B60L 53/10 characterised by the energy transfer between the charging station and the vehicle
• CPC Class Codes: B60L 53/12 Inductive energy transfer
• CPC Class Codes: B60L 53/124 Detection or removal of foreign bodies
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/60 responsive to the presence of foreign objects, e.g. detection of living beings
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A wireless power transfer system includes a transmitter with a transmitting coil, a first detection coil, and a second detection coil. The transmitting coil receives and wirelessly radiates power from a power supply to a receiver of a vehicle. In response to the radiated power from the transmitting coil, the first detection coil generates a first voltage, and the second detection coil generates a second voltage. A comparison system is electrically coupled to the transmitter. The comparison system declares presence of a foreign object in proximity to the transmitter in response to a difference between the first voltage and a first reference voltage exceeding a threshold value. The comparison system declares the presence of the foreign object in response to a difference between the second voltage and a second reference voltage exceeding the threshold value. The transmitter is selectively disabled in response to presence of the foreign object being declared.

Claims

1. A wireless power transfer system comprising:

a transmitter that includes a transmitting coil, a first detection coil, and a second detection coil, wherein;

the transmitting coil is configured to receive and wirelessly radiate power from a power supply to a receiver of a vehicle;

the first detection coil is configured to generate a first voltage in response to the radiated power from the transmitting coil; and

the second detection coil is configured to generate a second voltage in response to the radiated power from the transmitting coil; and

a comparison system electrically coupled to the transmitter,

wherein the comparison system includes a microcontroller configured to, by instructions stored in non-transitory memory;

calculate a difference between the first voltage and a first reference voltage;

calculate a difference between the second voltage and a second reference voltage;

generate a first logic signal in response to the difference between the first voltage and the first reference voltage exceeding a threshold value; and

generate a second logic signal in response to the difference between the second voltage and the second reference voltage exceeding the threshold value;

wherein the comparison system includes (i) a first differential operational amplifier configured to output a first signal based on the difference between the first voltage and the first reference voltage and (ii) a second differential operational amplifier configured to output a second signal based on the difference between the second voltage and the second reference voltage;

wherein the comparison system is configured to declare presence of a foreign object in proximity to the transmitter in response to one of (i) the first logic signal being generated, (ii) the second logic signal being generated, (iii) the first signal being outputted, and (iv) the second signal being outputted; and

wherein the transmitter is selectively disabled in response to presence of the foreign object being declared.

2. The wireless power transfer system of claim 1 wherein the comparison system includes:

a voltage regulator configured to generate a limited signal by limiting a voltage of the first signal from the first differential operational amplifier; and

a logic gate configured to receive the limited signal.

3. The wireless power transfer system of claim 2 wherein the comparison system includes:

a second voltage regulator configured to generate a second limited signal by limiting a voltage of the second signal from the second differential operational amplifier,

wherein the logic gate is configured to receive the second limited signal and generate an output based on the limited signal and the second limited signal.

4. The wireless power transfer system of claim 2 wherein the comparison system includes a unity-gain amplifier electrically connected in series between the first differential operational amplifier and the voltage regulator.

5. The wireless power transfer system of claim 1 wherein the comparison system includes a reference voltage generator configured to generate the first reference voltage.

6. The wireless power transfer system of claim 1 wherein the comparison system is configured to, in response to presence of the foreign object being declared, at least one of (i) sound an audible alarm, (ii) actuate a visual alarm, and (iii) transmit an alert to an operator of the vehicle.

13. The wireless power transfer system of claim 1 wherein the comparison system is configured to declare the presence of the foreign object in response to at least one of (i) the first signal indicating that the difference between the first voltage and the first reference voltage exceeds the threshold value and (ii) the second signal indicating that the difference between the second voltage and the second reference voltage exceeds the threshold value.

7. A wireless power transfer method comprising:

receiving and wirelessly radiating power, with a transmitting coil of a transmitter, from a power supply to a receiver of a vehicle;

generating, with a first detection coil of the transmitter, a first voltage in response to the radiated power from the transmitting coil;

generating, with a second detection coil of the transmitter, a second voltage in response to the radiated power from the transmitting coil;

calculating, using a microcontroller of a comparison system electrically coupled to the transmitter, a difference between the first voltage and a first reference voltage, wherein the microcontroller is configured to execute instructions stored in non-transitory memory;

calculating, using the microcontroller, a difference between the second voltage and a second reference voltage, the comparison system including (i) a first differential operational amplifier configured to output a first signal based on the difference between the first voltage and the first reference voltage and (ii) a second differential operational amplifier configured to output a second signal based on the difference between the second voltage and the second reference voltage;

generating, using the microcontroller, a first logic signal in response to the difference between the first voltage and the first reference voltage exceeding a threshold value; and

generating, using the microcontroller, a second logic signal in response to the difference between the second voltage and the second reference voltage exceeding the threshold value;

declaring, with the comparison system, presence of a foreign object in proximity to the transmitter in response to one of (i) the first logic signal being generated, (ii) the second logic signal being generated, (iii) the first signal being outputted, and (iv) the second signal being outputted; and

disabling the transmitter in response to presence of the foreign object being declared.

8. The method of claim 7 further comprising:

generating, with a voltage regulator of the comparison system, a limited signal by limiting a voltage of the first signal from the first differential operational amplifier; and

receiving, with a logic gate of the comparison system, the limited signal.

9. The method of claim 8 further comprising:

generating, with a second voltage regulator of the comparison system, a second limited signal by limiting a voltage of the second signal from the second differential operational amplifier;

receiving, with the logic gate, the second limited signal; and

generating, with the logic gate, an output based on the limited signal and the second limited signal.

10. The method of claim 8 wherein the comparison system includes a unity-gain amplifier electrically connected in series between the first differential operational amplifier and the voltage regulator.

11. The method of claim 7 further comprising:

generating, with a reference voltage generator of the comparison system, the first reference voltage.

12. The method of claim 7 further comprising:

in response to presence of the foreign object being declared, the comparison system performs at least one of;

(i) sounding an audible alarm,

(ii) actuating a visual alarm, and

(iii) transmitting an alert to an operator of the vehicle.

14. The method of claim 7 further comprising declaring, with the comparison system, the presence of the foreign object in response to at least one of (i) the first signal indicating that the difference between the first voltage and the first reference voltage exceeds the threshold value and (ii) the second signal indicating that the difference between the second voltage and the second reference voltage exceeds the threshold value.