Control for electrical heating circuit, in particular for motor vehicle

• US 10,477,621 B2
• Filed: 05/15/2014
• Issued: 11/12/2019
• Est. Priority Date: 06/17/2013
• Status: Active Grant

• Current Assignee: Valeo Systemes Thermiques (Valeo SE)
• Original Assignee: Valeo Systemes Thermiques (Valeo SE)
• Inventors: Tellier, Laurent, Puzenat, Bertrand
• Primary Examiner(s): Abraham, Ibrahime A
• Assistant Examiner(s): Calvetti, Frederick F
• Application Number:
  US14/896,927
• Publication Number:
  US 20160143090A1
• Time in Patent Office: 2,007 Days
• CPC Class Codes: B60H 1/2218 controlling the operation of electric heaters
• CPC Class Codes: H05B 1/02 Automatic switching arrangements specially adapted to apparatus ; Control of heating devices thermally-actuated switches H01H37/00
• CPC Class Codes: H05B 1/0236 for vehicles

Abstract

A device (1) for controlling an electrical heating circuit (2) comprising a number N of heating elements (21-23) connected in parallel, comprises, according to the invention: N electronic switches (T₁-T₃), each able to be connected in series with one of the N heating elements (21-23); a module (10) able to receive a power setpoint in the form of a control signal (PWM) with duty ratio varying as a function of power; means (12) for extracting a mean value (formula (I)) of the control signal (PWM) received; and P comparators (C₁-C₃), the integer P being less than or equal to N, which are able to compare the mean value (formula (I)) extracted with P distinct threshold values (Ref₁-Ref₃) and to generate P comparison signals (S₁-S₃), each comparison signal serving to control a toggling of the electronic switch (T₁-T₃) associated with at least one heating element into the open or closed position.

Claims

1. A method for controlling an electric heating circuit comprising a positive number N of heating elements connected in parallel, each heating element connected in series with an associated electronic switch, the method comprising:

receiving, by a connector/receiver, a power setpoint in the form of a pulse width modulation (PWM) control signal of variable duty cycle as a function of the power;

transferring, by the connector/receiver, an equivalent PWM signal with the variable duty cycle and a power amplitude, the equivalent PWM signal and the power amplitude being based on a reference voltage supplied by a pull up resistor;

obtaining, by a low-pass RC filter, an average value of the received PWM control signal, the PWM control signal being transferred directly from the connector/receiver to the low-pass RC filter;

comparing, by a positive number P of comparators, the average value of the received PWM control signal to a corresponding positive number P of threshold values;

generating a positive number P of comparison signals based on each of the positive number P of comparisons performed by the positive number P of comparators; and

switching, using the positive number P of comparison signals, a positive number N of electronic switches corresponding to the positive number N of heating elements from an open position to a closed position or from a closed position to an open position,

wherein;

P is greater than or equal to 1 and less than or equal to N, and

processing the PWM control signal, processing the equivalent PWM signal, and controlling the electric heating circuit is performed without using a microcontroller.

2. The method as claimed in claim 1, wherein:

when P is equal to N, each of the positive number P of comparison signals control each of the positive number N of electronic switches associated with at least one out of the positive number N of heating elements.

3. The method as claimed in claim 1, wherein, for each of the positive number P of comparisons, each of the number P of comparison signals generated further cause each of the positive number N of electronic switches associated with at least one out of the positive number N of heating elements to:

switching the associated electronic switch to the open position if the extracted average value is less than the threshold value; and

switching the associated electronic switch to the closed position if the extracted average value is greater than the threshold value.

4. A device for controlling an electric heating circuit comprising a positive number N of heating elements connected in parallel, the control device comprising:

a positive number N of electronic switches, each connected in series with one out of the positive number N of heating elements, the positive number N of electronic switches;

correspond to the positive number N of heating elements, and

switch from an open position to a closed position or from a closed position to an open position based on the positive number P of comparison signals;

a connector/receiver that;

receives a power setpoint in the form of a pulse width modulation (PWM) control signal of variable duty cycle as a function of the power, and

transfers an equivalent PWM signal with the variable duty cycle and a power amplitude, the equivalent PWM signal and the power amplitude being based on a reference voltage supplied by a pull up resistor;

a low-pass RC filter, with a time constant greater than a period of the PWM control signal, that obtains an average value of the PWM control signal received directly from the connector/receiver to the low-pass RC filter;

a positive number P of comparators that, when P is less than or equal to N;

compare the obtained average value with a corresponding positive number P of threshold values, and

generate a positive number P of comparison signals based on each of the positive number P of comparisons performed by the positive number P of comparators; and

wherein the device processes the PWM control signal, processes the equivalent PWM signal, and controls the electric heating circuit without using a microcontroller.

5. The control device as claimed in claim 4, further comprising:

a divider bridge that generates the positive number P threshold values.

6. The control device as claimed in claim 5, wherein:

said divider bridge comprises a positive number P+1 of resistors in series, subject to a new reference voltage different and distinct from a source voltage, and

each node between every two resistors of the divider bridge supplies an increasing threshold value between two successive nodes.

7. The control device as claimed in claim 4, wherein each of the positive number P of comparators supply a corresponding comparison signal that:

switches the associated electronic switch to the open position if the extracted average value is less than the threshold value, and

switches the associated electronic switch to the closed position if the extracted average value is greater than the threshold value.

8. A method for controlling an electric heating circuit comprising a plurality of heating elements connected in parallel, each heating element connected in series with an associated electronic switch, the method comprising:

receiving, by a connector/receiver, a pulse width modulation (PWM) control signal of variable duty cycle;

transferring, by the connector/receiver, an equivalent PWM signal with the variable duty cycle, an amplitude of the variable duty cycle being based on a reference voltage supplied by a pull up resistor;

obtaining, by a low-pass RC filter, an average value of the received PWM control signal, the PWM control signal being transferred directly from the connector/receiver to the low-pass RC filter;

comparing, by a plurality of comparators, the average value of the received PWM control signal to a corresponding threshold value, the corresponding threshold value being unique to each comparator out of the plurality of comparators;

generating a plurality of comparison signals based on each of the comparisons performed by the plurality of comparators; and

switching, using the plurality of comparison signals, a plurality of electronic switches from an open position to a closed position or from a closed position to an open position, each electronic switch out of the plurality of electronic switches corresponding to each heating element out of the plurality of heating elements,

wherein;

processing the PWM control signal, processing the equivalent PWM signal, and controlling the electric heating circuit is performed without using a microcontroller.