Light engine and method of simulating a flame

• US 10,480,734 B2
• Filed: 02/12/2019
• Issued: 11/19/2019
• Est. Priority Date: 05/05/2015
• Status: Active Grant

• Current Assignee: Idea Tech LLC
• Original Assignee: Idea Tech LLC
• Inventors: Green, Jr., William, Wei, Ninghua
• Primary Examiner(s): King, Monica C
• Application Number:
  US16/273,635
• Publication Number:
  US 20190257487A1
• Time in Patent Office: 280 Days
• CPC Class Codes: F21K 9/232 specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
• CPC Class Codes: F21S 10/043 by selectively switching fixed light sources
• CPC Class Codes: F21V 19/006 of point-like light sources, e.g. incandescent or halogen lamps, with screw-threaded or bayonet base of sources having contact pins, wires or blades F21V19/0005; of LEDs or sources mounted on printed-circuit board F21V19/001
• CPC Class Codes: F21V 23/006 the substrate being distinct from the light source holder
• CPC Class Codes: F21V 23/026 Fastening of transformers or ballasts
• CPC Class Codes: F21V 23/06 the elements being coupling devices , e.g. connectors
• CPC Class Codes: F21V 3/061 the material being glass
• CPC Class Codes: F21W 2121/00 Use or application of lighting devices or systems for decorative purposes, not provided for in codes F21W2102/00 – F21W2107/00
• CPC Class Codes: F21W 2131/10 Outdoor lighting
• CPC Class Codes: F21Y 2107/00 Light sources with three-dimensionally disposed light-generating elements
• CPC Class Codes: F21Y 2107/30 on the outer surface of cylindrical surfaces, e.g. rod-shaped supports having a circular or a polygonal cross section
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/325 Pulse-width modulation [PWM]
• CPC Class Codes: H05B 47/16 by timing means
• CPC Class Codes: H05B 47/175 by remote control
• CPC Class Codes: H05B 47/195 the transmission using visible or infrared light
• CPC Class Codes: H05K 999/99 dummy group
• CPC Class Codes: Y02B 20/40 Control techniques providing energy savings, e.g. smart controller or presence detection

Abstract

An apparatus, system, and method for lighting effects, including simulating a flame. A three dimensional carrier includes an array of a plurality of light sources distributed on it. A control circuit coordinates on/off of the light sources in a manner to simulate a jumping flame. In one embodiment, the three dimensional carrier and LEDs are encapsulated in an at least partially light transmissive cover. This light modular engine includes a control circuit and an interface to electrical power. The system can include the light engine in a light fixture such as an architectural fixture. The methodology can include a sequence of on/off and brightness variations for the array of light sources.

Claims

1. A lighting device, comprising:

a translucent outer shroud;

at least one carrier inside the translucent outer shroud;

the at least one carrier having upper and lower ends and a single longitudinal axis;

a lower region of the at least one carrier being relatively near the lower end;

an upper region of the at least one carrier being relatively distant the lower end;

a mid region of the at least one carrier being between the lower region and the upper region;

a plurality of LEDs coupled to the at least one carrier such that lower LEDs are in the lower region, mid LEDs are in the mid region, and upper LEDs are in the upper region;

the lower LEDs, the mid LEDs, and the upper LEDs collectively defining the plurality of LEDs;

at least two of the lower LEDs being spaced perpendicularly to the longitudinal axis at distances different from one another;

at least two of the mid LEDs being spaced perpendicularly to the longitudinal axis at distances different from one another;

at least two of the upper LEDs being spaced perpendicularly to the longitudinal axis at distances different from one another;

at least one of the lower LEDs and at least one of the mid LEDs being spaced perpendicularly to the longitudinal axis at the same distance as one another;

at least one of the lower LEDs and at least one of the upper LEDs being spaced perpendicularly to the longitudinal axis at the same distance as one another;

at least one of the mid LEDs and at least one of the upper LEDs being spaced perpendicularly to the longitudinal axis at the same distance as one another; and

a controller in communication with the plurality of LEDs;

wherein, to simulate a flame, the controller;

actuates at least some of the lower LEDs to simulate combustion at a bottom of a flame;

actuates at least some of the mid LEDs to simulate a rise in flame height; and

actuates at least some of the upper LEDs to simulate a flickering flame tip.

2. The lighting device of claim 1, wherein the at least one carrier is two carriers.

3. The lighting device of claim 1, wherein the at least one carrier is a pair of concentric cylinders.

4. The lighting device of claim 1, further comprising a manual switch in communication with the controller to cause the controller to adjust at least one item selected from the group consisting of:

simulated flame height and simulated flame speed.

5. The lighting device of claim 1, further comprising a remote control in communication with the controller to cause the controller to adjust at least one item selected from the group consisting of:

simulated flame height and simulated flame speed.

6. The lighting device of claim 1, wherein:

to provide light without a flame effect, the controller actuates at least some of the lower LEDs, the mid LEDs, and the upper LEDs at a constant level.

7. The lighting device of claim 1, wherein the upper LEDs have a color temperature that is different from a color temperature of the lower LEDs.

8. The lighting device of claim 1, further comprising a conductive threaded base for delivering electricity to the plurality of LEDs.

9. A lighting device, comprising:

a translucent outer shroud;

at least one carrier inside the translucent outer shroud;

the at least one carrier having upper and lower ends and a longitudinal center axis;

a lower region of the at least one carrier being relatively near the lower end;

an upper region of the at least one carrier being relatively distant the lower end;

a mid region of the at least one carrier being between the lower region and the upper region;

a plurality of LEDs coupled to the at least one carrier such that lower LEDs are in the lower region, mid LEDs are in the mid region, and upper LEDs are in the upper region;

the lower LEDs, the mid LEDs, and the upper LEDs collectively defining the plurality of LEDs;

the plurality of LEDs being coupled to the at least one carrier in at least first, second, and third rows;

each of the first, second, and third rows being generally parallel to the longitudinal center axis;

the first row having at least one of the lower LEDs, at least one of the mid LEDs, and at least one of the upper LEDs;

the second row having at least one of the lower LEDs, at least one of the mid LEDs, and at least one of the upper LEDs;

the third row having at least one of the lower LEDs, at least one of the mid LEDs, and at least one of the upper LEDs;

the LEDs in the first row each emitting light in a first angular direction relative to the longitudinal center axis;

the LEDs in the second row each emitting light in a second angular direction relative to the longitudinal center axis;

the LEDs in the third row each emitting light in a third angular direction relative to the longitudinal center axis;

the first angular direction relative to the longitudinal center axis being different from the second angular direction relative to the longitudinal center axis;

the first angular direction relative to the longitudinal center axis being different from the third angular direction relative to the longitudinal center axis;

the second angular direction relative to the longitudinal center axis being different from the third angular direction relative to the longitudinal center axis; and

a controller in communication with the plurality of LEDs;

wherein, to simulate a flame, the controller;

actuates at least some of the lower LEDs in the first, second, and third rows to simulate combustion at a bottom of a flame;

actuates at least some of the mid LEDs in the first, second, and third rows to simulate a rise in flame height; and

actuates at least some of the upper LEDs in the first, second, and third rows to simulate a flickering flame tip.

10. The lighting device of claim 9, wherein the at least one carrier includes a cylindrical carrier.

11. The lighting device of claim 9, further comprising a manual switch in communication with the controller to cause the controller to adjust at least one item selected from the group consisting of:

simulated flame height and simulated flame speed.

12. The lighting device of claim 9, further comprising a remote control in communication with the controller to cause the controller to adjust at least one item selected from the group consisting of:

simulated flame height and simulated flame speed.

13. The lighting device of claim 9, wherein:

to provide light without a flame effect, the controller actuates at least some of the lower LEDs, the mid LEDs, and the upper LEDs at a constant level.

14. The lighting device of claim 9, wherein the upper LEDs have a color temperature that is different from a color temperature of the lower LEDs.

15. The lighting device of claim 9, further comprising a conductive threaded base for delivering electricity to the plurality of LEDs.

16. A lighting device, comprising:

a translucent outer shroud;

at least one carrier inside the translucent outer shroud;

the at least one carrier having upper and lower ends and a longitudinal center axis;

an imaginary plane passing through the longitudinal center axis separating a first side of the at least one carrier from a second side of the at least one carrier;

a lower region of the at least one carrier being relatively near the lower end;

an upper region of the at least one carrier being relatively distant the lower end;

a mid region of the at least one carrier being between the lower region and the upper region;

a plurality of LEDs coupled to the at least one carrier such that lower LEDs are in the lower region, mid LEDs are in the mid region, and upper LEDs are in the upper region;

the lower LEDs, the mid LEDs, and the upper LEDs collectively defining the plurality of LEDs;

the plurality of LEDs being coupled to the at least one carrier in at least first and second rows;

the first row being on the first side;

the second row being on the second side;

the first and second rows being generally parallel to the longitudinal center axis;

the first row having at least one of the lower LEDs, at least one of the mid LEDs, and at least one of the upper LEDs;

the second row having at least one of the lower LEDs, at least one of the mid LEDs, and at least one of the upper LEDs;

the LEDs in the first row each emitting light in a first angular direction relative to the longitudinal center axis;

the LEDs in the second row each emitting light in a second angular direction relative to the longitudinal center axis;

the first angular direction relative to the longitudinal center axis being opposite the second angular direction relative to the longitudinal center axis; and

a controller in communication with the plurality of LEDs;

wherein, to simulate a flame, the controller;

actuates at least some of the lower LEDs in the first row and at least some of the lower LEDs in the second row to simulate combustion at a bottom of a flame;

actuates at least some of the mid LEDs in the first row and at least some of the mid LEDs in the second row to simulate a rise in flame height; and

actuates at least some of the upper LEDs in the first row and at least some of the upper LEDs in the second row to simulate a flickering flame tip.

17. The lighting device of claim 16, wherein the at least one carrier includes a cylindrical carrier.

18. The lighting device of claim 16, further comprising a manual switch in communication with the controller to cause the controller to adjust at least one item selected from the group consisting of:

simulated flame height and simulated flame speed.

19. The lighting device of claim 16, further comprising a remote control in communication with the controller to cause the controller to adjust at least one item selected from the group consisting of:

simulated flame height and simulated flame speed.

20. The lighting device of claim 16, wherein:

to provide light without a flame effect, the controller actuates at least some of the lower LEDs in the first row, the lower LEDs in the second row, the mid LEDs in the first row, the mid LEDs in the second row, the upper LEDs in the first row, and the upper LEDs in the second row at a constant level.

21. The lighting device of claim 16, wherein the upper LEDs have a color temperature that is different from a color temperature of the lower LEDs.

22. The lighting device of claim 16, further comprising a conductive threaded base for delivering electricity to the plurality of LEDs.