Systems and methods for over-temperature protection and over-voltage protection for power conversion systems

• US 10,490,998 B2
• Filed: 04/06/2018
• Issued: 11/26/2019
• Est. Priority Date: 09/26/2013
• Status: Active Grant

• Current Assignee: On-Bright Electronics (Shanghai) Co., Ltd. (Orthosie Investment Holdings Ltd.)
• Original Assignee: On-Bright Electronics (Shanghai) Co., Ltd. (Orthosie Investment Holdings Ltd.)
• Inventors: Huang, Xiaomin, Lyu, Huawei, Luo, Qiang, Fang, Lieyi
• Primary Examiner(s): Finch, III, Fred E
• Application Number:
  US15/947,513
• Publication Number:
  US 20180351350A1
• Time in Patent Office: 599 Days
• CPC Class Codes: H02H 3/20 responsive to excess voltage
• CPC Class Codes: H02H 5/042 using temperature dependent resistors
• CPC Class Codes: H02H 7/1213 for DC-DC converters
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 1/327 against abnormal temperatures
• CPC Class Codes: H02M 3/33515 with digital control
• CPC Class Codes: H02M 3/33523 with galvanic isolation between input and output of both the power stage and the feedback loop

Abstract

Systems and methods are provided for protecting a power conversion system. A system controller includes a first controller terminal and a second controller terminal. The first controller terminal is configured to provide a drive signal to close and open a switch to affect a first current flowing through a primary winding of a power conversion system. The second controller terminal is configured to receive first input signals during one or more first switching periods and receive second input signals during one or more second switching periods. The system controller is configured to determine whether a temperature associated with the power conversion system is larger than a predetermined temperature threshold, and in response to the temperature associated with the power conversion system being larger than the predetermined temperature threshold, generate the drive signal to cause the switch open and remain open to protect the power conversion system.

Claims

1. A system controller for protecting a power converter, the system controller comprising:

a first controller terminal configured to receive a first input signal during a first switching period, receive a second input signal during a second switching period, and receive a third input signal during a third switching period;

wherein;

the first switching period precedes the second switching period; and

the second switching period precedes the third switching period;

wherein the system controller is configured to;

in response to a temperature associated with a power converter being larger than a predetermined temperature threshold, generate a drive signal for a switch to open and remain open to protect the power converter;

wherein the system controller is further configured to;

in response to an output voltage associated with a secondary winding of the power converter being larger than a predetermined voltage threshold, generate the drive signal for the switch to open and remain open to protect the power converter;

wherein the first controller terminal is further configured to;

receive the first input signal during only a first part of the first switching period;

receive the second input signal during only a second part of the second switching period; and

receive the third input signal during only a third part of the third switching period;

wherein;

the first part is smaller in magnitude than the first switching period, the first part starting at a first start time of the first switching period and ending before a first end time of the first switching period;

the second part is smaller in magnitude than the second switching period, the second part starting at a second start time of the second switching period and ending before a second end time of the second switching period; and

the third part is smaller in magnitude than the third switching period, the third part starting at a third start time of the third switching period and ending before a third end time of the third switching period.

2. The system controller of claim 1 is further configured to, in response to the output voltage associated with the secondary winding of the power converter being larger than the predetermined voltage threshold to, generate the drive signal to cause the switch to be opened without any modulation.

3. The system controller of claim 1 is further configured to, in response to the output voltage associated with the secondary winding of the power converter being larger than the predetermined voltage threshold to, generate the drive signal to cause the switch to remain open for a first period of time larger in duration than the second switching period.

4. The system controller of claim 1 wherein:

the first controller terminal is coupled to a first resistor terminal of a first resistor, the first resistor further including a second resistor terminal;

the first controller terminal is coupled to a first diode terminal of one or more first diodes, the one or more first diodes further including a second diode terminal;

the second diode terminal is coupled to a third resistor terminal of a second resistor, the second resistor further including a fourth resistor terminal; and

the second resistor terminal is configured to receive an output signal associated with an auxiliary winding coupled to the secondary winding.

5. The system controller of claim 4 wherein the second resistor is a thermal resistor associated with a resistance changing with temperature.

6. The system controller of claim 5 wherein the resistance decreases with increasing temperature.

7. The system controller of claim 4 wherein:

the first diode terminal is an anode terminal; and

the second diode terminal is a cathode terminal.

8. The system controller of claim 1, further comprising:

a second controller terminal configured to receive a supply voltage;

a third controller terminal configured to receive a bias voltage;

a fourth controller terminal configured to receive a first signal related to a current flowing through a primary winding; and

a fifth controller terminal configured to receive a feedback signal related to the output voltage.

9. The system controller of claim 8 wherein the first controller terminal, the second controller terminal, the third controller terminal, the fourth controller terminal, and the fifth controller terminal are five different pins respectively.

10. A system controller for protecting a power converter, the system controller comprising:

a protection signal generator configured to receive a first voltage signal associated with a first input current flowing through a resistor during a first switching period and receive a second voltage signal associated with a second input current flowing through the resistor during a second switching period;

wherein the protection signal generator is further configured to, in response to the first voltage signal minus the second voltage signal being smaller than a predetermined threshold in magnitude, generate a protection signal for a switch of a power converter to open and remain open;

wherein the first switching period precedes the second switching period;

wherein;

the first input current is not equal to zero in magnitude; and

the second input current is not equal to zero in magnitude;

wherein the first voltage signal minus the second voltage signal is proportional to the first input current minus the second input current.

11. The system controller of claim 10 wherein the protection signal generator is further configured to receive the first voltage signal during only a first part of the first switching period.

12. The system controller of claim 10 wherein the protection signal generator is further configured to receive the second voltage signal during only a second part of the second switching period.

13. The system controller of claim 10 wherein the protection signal generator is further configured to, in response to the first voltage signal minus the second voltage signal being smaller than the predetermined threshold in magnitude, generate the protection signal for the switch to be opened without any modulation.

14. The system controller of claim 10 wherein the protection signal generator is further configured to, in response to the first voltage signal minus the second voltage signal being smaller than the predetermined threshold in magnitude, generate the protection signal for the switch to remain open for a period of time larger in duration than the first switching period.

15. The system controller of claim 10 wherein the second switching period is separated from the first switching period by one or more third switching periods.

16. The system controller of claim 10 wherein the second switching period immediately follows the first switching period.

17. The system controller of claim 10 wherein the protection signal generator includes:

a first current source configured to provide the first input current; and

a second current source configured to provide the second input current.

18. The system controller of claim 10 wherein the predetermined threshold is larger in magnitude than zero.

19. A system controller for protecting a power converter, the system controller comprising:

a first resistor configured to generate a first voltage based at least in part on a first current and a second current;

a second resistor configured to generate a second voltage based at least in part on a third current;

a first detector configured to, in response to the first voltage becoming larger than a first voltage threshold in magnitude, increase the second voltage in magnitude, discharge a capacitor coupled to the first detector, and decrease a third voltage in magnitude associated with the capacitor;

a controller terminal configured to provide a drive signal for a switch of a power converter; and

a second detector configured to detect the third voltage, and in response to the third voltage being smaller in magnitude than a second voltage threshold, output a protection signal for the switch to open and remain open to protect the power converter.

20. The system controller of claim 19 wherein the first detector includes:

a first current source configured to provide a fourth current;

a second current source configured to provide a fifth current;

a first transistor including a first transistor terminal, a second transistor terminal, and a third transistor terminal, the first transistor terminal being coupled to the second transistor terminal; and

a second transistor including a fourth transistor terminal, a fifth transistor terminal, and a sixth transistor terminal, the fifth transistor terminal being coupled to the second transistor terminal;

wherein;

the first transistor terminal is configured to receive the fourth current from the first current source;

the third transistor terminal is configured to output the first current;

the fourth transistor terminal is configured to receive the fifth current from the second current source; and

the sixth transistor terminal is configured to output the third current.

21. The system controller of claim 20 wherein the second detector includes:

a third current source configured to provide a sixth current;

a third transistor including a seventh transistor terminal, an eighth transistor terminal, and a ninth transistor terminal, the seventh transistor terminal being configured to receive the sixth current, the eighth transistor terminal being coupled to the capacitor and configured to receive the third voltage; and

a signal generator configured to receive an output signal from the seventh transistor terminal and output the protection signal.

22. The system controller of claim 19 wherein the first voltage is equal in magnitude to the second voltage.

23. A method for protecting a power converter, the method comprising:

receiving a first input signal during a first switching period, receiving a second input signal during a second switching period, and receiving a third input signal during a third switching period;

in response to a temperature associated with a power converter being larger than a predetermined temperature threshold, generating a drive signal for a switch to open and remain open to protect the power converter; and

in response to an output voltage associated with a secondary winding of the power converter being larger than a predetermined voltage threshold, generating the drive signal for the switch to open and remain open to protect the power converter;

wherein;

the first switching period precedes the second switching period; and

the second switching period precedes the third switching period;

wherein;

the receiving a first input signal during the first switching period includes receiving the first input signal during only a first part of the first switching period;

the receiving a second input signal during the second switching period includes receiving the second input signal during only a second part of the second switching period; and

the receiving a third input signal during the third switching period includes receiving the third input signal during only a third part of the third switching period;

wherein;

the first part is smaller in magnitude than the first switching period, the first part starting at a first start time of the first switching period and ending before a first end time of the first switching period;

the second part is smaller in magnitude than the second switching period, the second part starting at a second start time of the second switching period and ending before a second end time of the second switching period; and

the third part is smaller in magnitude than the third switching period, the third part starting at a third start time of the third switching period and ending before a third end time of the third switching period.

24. A method for protecting a power converter, the method comprising:

receiving a first voltage signal associated with a first input current flowing through a resistor during a first switching period;

receiving a second voltage signal associated with a second input current flowing through the resistor during a second switching period; and

in response to the first voltage signal minus the second voltage signal being smaller than a predetermined threshold in magnitude, generating a protection signal for a switch to open and remain open;

wherein the first switching period precedes the second switching period;

wherein;

the first input current is not equal to zero in magnitude; and

the second input current is not equal to zero in magnitude;

wherein the first voltage signal minus the second voltage signal is proportional to the first input current minus the second input current.

25. A method for protecting a power converter, the method comprising:

generating at a first resistor a first voltage based at least in part on a first current and a second current;

generating at a second resistor a second voltage based at least in part on a third current;

in response to the first voltage becoming larger than a first voltage threshold in magnitude,

increasing the second voltage in magnitude;

discharging a capacitor, and

decreasing a third voltage in magnitude associated with the capacitor;

providing a drive signal for a switch of a power converter;

detecting the third voltage; and

in response to the third voltage being smaller in magnitude than a second voltage threshold, outputting a protection signal for the switch to open and remain open to protect the power converter.