Switching regulator

• US 10,491,099 B2
• Filed: 12/27/2016
• Issued: 11/26/2019
• Est. Priority Date: 12/28/2015
• Status: Active Grant

• Current Assignee: ROHM Co., Ltd.
• Original Assignee: ROHM Co., Ltd.
• Inventors: Yamaguchi, Yuhei, Tateishi, Tetsuo
• Primary Examiner(s): Leja, Ronald W
• Application Number:
  US15/390,815
• Publication Number:
  US 20170187278A1
• Time in Patent Office: 1,064 Days
• Field of Search: 361 86, 361 87, 361 931
• CPC Class Codes: B60R 16/033 characterised by the use of electrical cells or batteries for propulsion puposes B60K1/04; supplying batteries to, or removing batteries from, vehicles B60S5/06; testing of charge state G01R31/36
• CPC Class Codes: H02H 7/1213 for DC-DC converters
• CPC Class Codes: H02M 1/0009 Devices or circuits for detecting current in a converter
• CPC Class Codes: H02M 1/0025 Arrangements for modifying reference values, feedback values or error values in the control loop of a converter
• CPC Class Codes: H02M 1/088 for the simultaneous control of series or parallel connected semiconductor devices
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: H03K 17/082 by feedback from the output to the control circuit

Abstract

A switching regulator control circuit is used in a switching regulator that converts an input voltage into an output voltage by the switching of a switching device, and generates a switching signal for controlling the ON/OFF operation of the switching device. The switching regulator control circuit has a fault detector and a fault protector. The fault detector detects, based on the duty ratio of the switching signal or a variable correlated to it and included in a control signal used to generate the switching signal, a fault state where the duty ratio falls outside the normal modulation range. The fault protector stops the switching of the switching device when the fault detector detects a fault state.

Claims

1. A switching regulator control circuit for use in a switching regulator that converts an input voltage into an output voltage by switching of a switching device, the switching regulator control circuit generating a switching signal for controlling ON/OFF operation of the switching device, the switching regulator control circuit comprising:

a fault detector configured to detect, based on a duty ratio of the switching signal or a variable correlated to the duty ratio and included in a control signal used to generate the switching signal, a fault state where the duty ratio falls outside a normal modulation range; and

a fault protector configured to stop the switching of the switching device when the fault detector detects the fault state,

wherein

an upper limit of a pulse width of the switching signal is limited by a fixed width, and

the fault detector is configured to detect the fault state when n or more pulses with the fixed width occur in the switching signal within m switching periods of normal operation (where m is a natural number other than 0 such that n<

m).

2. The switching regulator control circuit of claim 1, wherein

the normal modulation range is a modulation range of the duty ratio that appears in response to extraneous disturbances expected during operation of the switching regulator that includes the switching regulator control circuit.

3. The switching regulator control circuit of claim 1, wherein

the fault protector detects the fault state based on a result of detection of a pulse width of the switching signal, a voltage correlated to the pulse width, or a current correlated to the pulse width.

4. The switching regulator control circuit of claim 1, wherein

a plurality of values are set as the fixed width, and any one of the plurality of values can be selected as the fixed width.

5. The switching regulator control circuit of claim 1, wherein

a value of the fixed width is a function of at least either of the input voltage and the output voltage of the switching regulator that includes the switching regulator control circuit.

6. A vehicle-mounted appliance comprising a switching regulator, the switching regulator including:

the switching regulator control circuit of claim 1; and

a switching device whose ON/OFF operation is controlled by a switching signal output from the switching regulator control circuit.

7. A vehicle, comprising:

the vehicle-mounted appliance of claim 6; and

a battery for supplying the vehicle-mounted appliance with electric power.

8. A current-mode-control switching power supply device, comprising:

a first switch having a first terminal thereof connected to a first application terminal to which an input voltage is applied;

a second switch having a first terminal thereof connected to a second terminal of the first switch and having a second terminal thereof connected to a second application terminal to which a voltage lower than the input voltage is applied;

a current sensor configured to sense a current through the second switch;

an overcurrent sensor configured to sense an overcurrent through the second switch; and

a controller configured to control the first and second switches according to the current sensed by the current sensor,

wherein

the controller includes a slope voltage generator configured to accumulate information on the current sensed by the current sensor during a predetermined period in which the first switch is OFF to generate a slope voltage based on the accumulated information on the current, the controller being configured to control the first and second switches according to the slope voltage,

the controller is configured to limit to a fixed width a pulse width of a pulse occurring in a switching signal for controlling ON/OFF operation of the first and second switches if continuing to control the first and second switches according to the slope voltage causes the pulse width of the pulse occurring in the switching signal to exceed the fixed width, and

the controller is configured

to inhibit any pulse from occurring in the switching signal during a period in which an overcurrent is sensed by the overcurrent sensor and

to stop ON/OFF operation of the first switch to turn the first switch OFF when a plurality of pulses with the fixed width are occurring successively in the switching signal at a switching frequency of normal operation.

9. The current-mode-control switching power supply device of claim 8, wherein

the controller includes:

an error amplifier configured to generate an error signal that is commensurate with a difference between a voltage commensurate with an output voltage of the current-mode-control switching power supply device and a reference voltage;

a comparator configured to compare the slope voltage with the error signal to generate a reset signal, the reset signal being a comparison signal;

an oscillator configured to generate a set signal, the set signal being a clock signal with a predetermined frequency; and

a timing control circuit configured to control the ON/OFF operation of the first switch and ON/OFF operation of the second switch according to the set signal and the reset signal.

10. The current-mode-control switching power supply device of claim 8, wherein

a value of the fixed width is a function of the input voltage and an output voltage of the current-mode-control switching power supply device.

11. The current-mode-control switching power supply device of claim 8, wherein

the second switch is a MOS transistor,

the current sensor senses the current through the second switch by using a voltage across an ON resistance of the MOS transistor, and

the overcurrent sensor senses the overcurrent through the second switch by using the voltage across the ON resistance of the MOS transistor.

12. A vehicle-mounted appliance comprising the current-mode-control switching power supply device of claim 8.

13. A vehicle, comprising:

the vehicle-mounted appliance of claim 12; and

a battery for supplying the vehicle-mounted appliance with electric power.

14. A switching regulator control circuit for use in a switching regulator including:

a first switch having a first terminal thereof connected to a first application terminal to which an input voltage is applied;

a second switch having a first terminal thereof connected to a second terminal of the first switch and having a second terminal thereof connected to a second application terminal to which a voltage lower than the input voltage is applied; and

an overcurrent sensor configured to monitor a potential difference between the first and second terminals of the second switch to sense an overcurrent through the second switch,

the switching regulator control circuit generating a switching signal for controlling ON/OFF operation of the first switch,

wherein

the switching regulator control circuit comprises;

a fault detector configured to detect, based on a duty ratio of the switching signal or a variable correlated to the duty ratio and included in a control signal used to generate the switching signal, a fault state where the duty ratio falls outside a normal modulation range; and

a fault protector configured to stop the switching of the first switch to turn the first switch OFF when the fault detector detects the fault state,

wherein

the switching regulator control circuit is configured to limit an upper limit of a pulse width of the switching signal to a fixed width,

the switching regulator control circuit is configured to inhibit any pulse from occurring in the switching signal during a period in which an overcurrent is sensed by the overcurrent sensor, and

the fault detector is configured to detect the fault state when a plurality of pulses with the fixed width are occurring successively in the switching signal at a switching frequency of normal operation during a continuous period in which no overcurrent is sensed by the overcurrent sensor.

15. The switching regulator control circuit of claim 14, wherein

the normal modulation range is a modulation range of the duty ratio that appears in response to extraneous disturbances expected during operation of the switching regulator that includes the switching regulator control circuit.

16. The switching regulator control circuit of claim 14, wherein

a plurality of values are set as the fixed width, and any one of the plurality of values can be selected as the fixed width.

17. The switching regulator control circuit of claim 14, wherein

a value of the fixed width is a function of at least either of the input voltage and the output voltage of the switching regulator that includes the switching regulator control circuit.

18. A current-mode-control switching power supply device, comprising:

a first switch having a first terminal thereof connected to a first application terminal to which an input voltage is applied;

a second switch having a first terminal thereof connected to a second terminal of the first switch and having a second terminal thereof connected to a second application terminal to which a voltage lower than the input voltage is applied;

a current sensor configured to monitor a potential difference between the first and second terminals of the second switch to sense a current through the second switch;

an overcurrent sensor configured to monitor the potential difference between the first and second terminals of the second switch to sense an overcurrent through the second switch; and

a controller configured to control the first and second switches according to the current sensed by the current sensor,

wherein

the controller includes a slope voltage generator configured to accumulate information on the current sensed by the current sensor during a predetermined period in which the first switch is OFF to generate a slope voltage based on the accumulated information on the current, the controller being configured to control the first and second switches according to the slope voltage,

the controller includes a switching regulator control circuit, wherein the switching regulator control circuit comprises;

a fault detector configured to detect, based on a duty ratio of the switching signal or a variable correlated to the duty ratio and included in a control signal used to generate the switching signal, a fault state where the duty ratio falls outside a normal modulation range; and

a fault protector configured to stop the switching of the first switch to turn the first switch OFF when the fault detector detects the fault state,

wherein

the switching regulator control circuit is configured to limit an upper limit of a pulse width of the switching signal to a fixed width,

the switching regulator control circuit is configured to inhibit any pulse from occurring in the switching signal during a period in which an overcurrent is sensed by the overcurrent sensor, and

the fault detector is configured to detect the fault state when a plurality of pulses with the fixed width are occurring successively in the switching signal at a switching frequency of normal operation during a continuous period in which no overcurrent is sensed by the overcurrent sensor.

19. The current-mode-control switching power supply device of claim 18, wherein the controller includes:

an error amplifier configured to generate an error signal that is commensurate with a difference between a voltage commensurate with an output voltage of the current-mode-control switching power supply device and a reference voltage;

a comparator configured to compare the slope voltage with the error signal to generate a reset signal, the reset signal being a comparison signal;

an oscillator configured to generate a set signal, the set signal being a clock signal with a predetermined frequency; and

a timing control circuit configured to control the ON/OFF operation of the first switch and ON/OFF operation of the second switch according to the set signal and the reset signal.

20. The current-mode-control switching power supply device of claim 18, wherein

the second switch is a MOS transistor,

the current sensor senses the current through the second switch by using a voltage across an ON resistance of the MOS transistor, and

the overcurrent sensor senses the overcurrent through the second switch by using the voltage across the ON resistance of the MOS transistor.

21. A vehicle-mounted appliance including a switching regulator, wherein

the switching regulator comprises:

a first switch having a first terminal thereof connected to a first application terminal to which an input voltage is applied;

a second switch having a first terminal thereof connected to a second terminal of the first switch and having a second terminal thereof connected to a second application terminal to which a voltage lower than the input voltage is applied;

an overcurrent sensor configured to monitor a potential difference between the first and second terminals of the second switch to sense an overcurrent through the second switch; and

a controller configured to control the first and second switches,

wherein

the controller includes a switching regulator control circuit, wherein the switching regulator control circuit comprises;

a fault detector configured to detect, based on a duty ratio of the switching signal or a variable correlated to the duty ratio and included in a control signal used to generate the switching signal, a fault state where the duty ratio falls outside a normal modulation range; and

a fault protector configured to stop the switching of the first switch to turn the first switch OFF when the fault detector detects the fault state,

wherein

the switching regulator control circuit is configured to limit an upper limit of a pulse width of the switching signal to a fixed width,

the switching regulator control circuit is configured to inhibit any pulse from occurring in the switching signal during a period in which an overcurrent is sensed by the overcurrent sensor, and

the fault detector is configured to detect the fault state when a plurality of pulses with the fixed width are occurring successively in the switching signal at a switching frequency of normal operation during a continuous period in which no overcurrent is sensed by the overcurrent sensor.

22. A vehicle, comprising:

the vehicle-mounted appliance of claim 21; and

a battery for supplying the vehicle-mounted appliance with electric power.