Brushless dual rotor electromagnetic induction motor

• US 10,505,431 B1
• Filed: 03/06/2017
• Issued: 12/10/2019
• Est. Priority Date: 03/06/2017
• Status: Active Grant

• Current Assignee: Harold O. Hosea
• Original Assignee: Harold O. Hosea
• Inventors: Hosea, Harold O.
• Primary Examiner(s): Mok, Alex W
• Application Number:
  US15/450,780
• Time in Patent Office: 1,009 Days
• Field of Search: 310114
• CPC Class Codes: H02K 16/02 Machines with one stator and two or more rotors
• CPC Class Codes: H02K 51/00 Dynamo-electric gears, i.e. dynamo-electric means for transmitting mechanical power from a driving shaft to a driven shaft and comprising structurally interrelated motor and generator parts

Abstract

A brushless dual rotor electromagnetic induction motor with an inner exciter rotor having a rotatable drive/input shaft, the inner exciter rotor generating a rotating magnetic field when the drive/input shaft is rotated, an outer carrier rotor surrounding the inner exciter rotor and being co-axial and concentric therewith, the outer carrier rotor having a rotatable carrier frame and a plurality of conductive elements, an electrical current being induced to flow through each of the conductive elements in response to the rotating magnetic field generated by the inner exciter rotor, a rotatable driven/output shaft which rotates in response to rotation of the rotatable carrier frame, and an outer stator surrounding the outer carrier rotor which interacts with the induced electrical current flowing through the conductive elements of the outer carrier rotor to thereby cause the rotatable carrier frame of the outer carrier rotor to rotate.

Claims

1. A device comprising a brushless dual rotor electromagnetic induction motor, the induction motor comprising:

an inner exciter rotor having a rotatable drive/input shaft, the inner exciter rotor generating a magnetic field when the drive/input shaft is rotated;

an outer carrier rotor surrounding the inner exciter rotor and being co-axial and concentric therewith, the outer carrier rotor having a rotatable conductive frame and a plurality of circumferentially spaced apart conductive elements associated with the rotatable carrier frame such that an electrical current can be induced to flow through the conductive elements in response to the magnetic field as the drive/input shaft rotates, wherein the conductive elements comprise a plurality of conductive carrier induction plates, wherein the rotatable carrier frame is mounted for rotation about an axis defined by the drive/input shaft, and wherein the rotatable carrier frame comprises;

a forward carrier induction plate mounting hub;

a rear carrier induction plate mounting hub laterally spaced apart from the forward carrier induction plate mounting hub; and

a plurality of induction plate mounting brackets connected to the forward and rear induction plate mounting hubs for receiving and securing the carrier induction plates, the induction plates being circumferentially spaced about the axis defined by the drive/input shaft;

a rotatable driven/output shaft which rotates in response to rotation of the rotatable conductive frame; and

an outer stator surrounding the outer carrier rotor and proximate the conductive elements which interacts with the induced electrical current flowing through the conductive elements to thereby cause the rotatable conductive frame to rotate.

2. The device of claim 1, wherein the inner exciter rotor has one or more electrical coils mounted on the drive/input shaft to generate the magnetic field when the driving/input shaft is rotated.

3. The device of claim 1, wherein the inner exciter rotor has one or more permanent magnets mounted on the drive/input shaft to generate the magnetic field when the drive/input shaft is rotated.

4. The device of claim 1, wherein the inner exciter rotor comprises:

a coil mount having a central hub section mounted on the drive/input shaft, and a plurality of coil mounting sections radiating outwardly from the central hub section; and

a plurality of electrical induction coils, each of the mounting sections receiving one of the electrical induction coils.

5. The device of claim 4, wherein the inner exciter rotor comprises from two to twelve coil mounting sections and from two to twelve electrical induction coils.

6. The device of claim 4, which further comprises an electrical generator which is electrically connected to the electrical induction coils to form an electrical circuit, and wherein as the drive/input shaft rotates, the electrical generator generates an electrical current which is transmitted to the electrical induction coils.

7. The device of claim 1, wherein the driven/output shaft is connected to the rotatable carrier frame for rotation about the axis of the drive/input shaft.

8. The device of claim 1 wherein the outer carrier rotor comprises from two to twelve conductive carrier induction plates.

9. The device of claim 1, wherein the outer stator has a squirrel cage-type configuration and comprises:

a plurality of circumferentially spaced apart and electrically conductive stator bars each having a pair of spaced apart ends;

a forward shorting ring for receiving and securing one end of each of the stator bars; and

a rear shorting ring laterally spaced apart from the forward shorting ring for receiving and securing the other end of each of the stator bars.

10. A device comprising a brushless dual rotor electromagnetic induction motor, the induction motor comprising:

a rotatable drive/input shaft;

an inner exciter rotor generating a rotating magnetic field when the drive/input shaft is rotated, the inner exciter rotor having;

a coil mount having a central hub section mounted on the drive/input shaft, and a plurality of coil mounting sections radiating outwardly from the central hub section; and

a plurality of electrical induction coils, each of the mounting sections receiving one of the electrical induction coils;

an outer carrier rotor surrounding the inner exciter rotor and being co-axial and concentric therewith, the outer carrier rotor having;

a plurality of conductive carrier induction plates; and

a rotatable carrier frame mounted for rotation about an axis defined by the drive/input shaft, the rotatable carrier frame comprising;

a forward carrier induction plate mounting hub;

a rear carrier induction plate mounting hub laterally spaced apart from the forward carrier induction plate mounting hub; and

a plurality of induction plate mounting brackets connected to the forward and rear induction plate mounting hubs for receiving and securing the carrier induction plates, the induction plates being circumferentially spaced about the axis defined by the drive/input shaft, and such that an electrical current is induced to flow through each of the carrier induction plates in response to the rotating magnetic field generated by the inner exciter rotor;

a driven/output shaft connected to the rotatable carrier frame for rotation about the axis of the drive/input shaft when the rotatable carrier frame rotates; and

an outer stator surrounding the outer carrier rotor which interacts with the induced electrical current flowing through the conductive induction plates to thereby cause the rotatable carrier frame to rotate about the axis defined by the drive/input shaft, the outer stator having;

a plurality of circumferentially spaced apart and electrically conductive stator bars each having a pair of spaced apart ends;

a forward annular-shaped shorting ring for receiving and securing one end of each of the stator bars; and

a rear annular-shaped shorting ring laterally spaced apart from the forward shorting ring for receiving and securing the other end of each of the stator bars.

11. The device of claim 10, wherein the inner exciter rotor comprises from three to six coil mounting sections and from three to six electrical induction coils.

12. The device of claim 11, wherein the inner exciter rotor comprises three coil mounting sections and three electrical induction coils.

13. The device of claim 11, which further comprises an electrical generator which is electrically connected to the electrical induction coils to form an electrical circuit, and wherein as the drive/input shaft rotates, the electrical generator creating an electrical current which is transmitted to the electrical induction coils.

14. The device of claim 11, wherein the outer carrier rotor comprises from three to six conductive carrier induction plates, each of the carrier induction plates being generally rectangular in shape.

15. The device of claim 14, wherein each of the carrier induction plates have a pair of spaced apart side edges, wherein the plurality of induction plate mounting brackets comprise a first set of mounting brackets connected to the forward induction plate mounting hub and a second set of mounting brackets connected to the rear induction plate mounting hub, the first set and second set of mounting brackets each having an inwardly facing carrier induction plate recess, each recess of the first set of mounting brackets being paired with a recess of the second set of mounting brackets, the side edges of each carrier induction plate being received and secured within one the paired recesses.

16. A device comprising a brushless dual rotor electromagnetic induction motor, the induction motor comprising:

a rotatable drive/input shaft;

an inner exciter rotor generating a rotating magnetic field when the drive/input shaft is rotated, the inner exciter rotor having;

a coil mount having a central hub section mounted on the drive/input shaft, and a plurality of coil mounting sections radiating outwardly from the central hub section; and

a plurality of electrical induction coils, each of the mounting sections receiving one of the electrical induction coils;

an outer carrier rotor surrounding the inner exciter rotor and being co-axial and concentric therewith, the outer carrier rotor having;

a plurality of conductive carrier elements; and

a rotatable carrier frame mounted for rotation about an axis defined by the drive/input shaft, the rotatable carrier frame comprising;

a forward carrier mounting hub;

a rear carrier mounting hub laterally spaced apart from the forward carrier mounting hub; and

a generally cylindrically-shaped central carrier section associated with the forward and rear carrier mounting hubs for receiving and securing the conductive carrier elements, the central carrier section having a central bore formed therein through which the drive/input shaft extends, the conductive carrier elements being circumferentially spaced apart by central carrier section about the axis defined by the drive/input shaft, and such that an electrical current is induced to flow through each of the conductive carrier elements in response to the rotating magnetic field generated by the inner exciter rotor;

a driven/output shaft connected to the rotatable carrier frame for rotation about the axis of the drive/input shaft when the rotatable carrier frame rotates; and

an outer stator surrounding the outer carrier rotor which interacts with the induced electrical current flowing through the conductive carrier elements to thereby cause the rotatable carrier frame to rotate about the axis defined by the drive/input shaft, the outer stator having;

a plurality of circumferentially spaced apart and electrically conductive stator bars each having a pair of spaced apart ends;

a forward annular-shaped shorting ring for receiving and securing one end of each of the stator bars; and

a rear annular-shaped shorting ring laterally spaced apart from the forward shorting ring for receiving and securing the other end of each of the stator bars.

17. The device of claim 16, wherein the plurality of conductive carrier elements comprise a plurality of generally rectangular-shaped carrier induction plates, wherein the central carrier section has an outer circumferential surface and is provided with a plurality of circumferentially spaced apart, and generally rectangular-shaped slots, each of the slots extending from the outer circumferential surface to the central bore, each of the carrier induction plates being received and releasably secured within one of the slots.

18. The device of claim 17, which comprises from three to six carrier induction plates and wherein the central carrier section is provided with from three to six slots.

19. The device of claim 16, wherein the plurality of conductive carrier elements comprise a plurality of generally oval-shaped conductive wire induction coils, wherein the central carrier section has an front generally circular-shaped surface, a rear generally circular-shaped surface spaced apart laterally from the front surface, and an outer circumferential surface connecting the front surface to the back surface, the front surface having formed therein a plurality of circumferentially spaced apart notches, the back surface having formed therein a plurality of circumferentially spaced apart notches, each front notch being paired and aligned with a corresponding rear notch, each of the conductive wire induction coils being received and releasably secured by one aligned and corresponding pair of front and rear notches.