Medical fluid cassettes and related systems and methods

• US 10,507,276 B2
• Filed: 07/29/2016
• Issued: 12/17/2019
• Est. Priority Date: 07/15/2009
• Status: Active Grant

• Current Assignee: Fresenius Medical Care Holdings Incorporated (Fresenius Medical Care AG)
• Original Assignee: Fresenius Medical Care Holdings Incorporated (Fresenius Medical Care AG)
• Inventors: Plahey, Kulwinder S., Jensen, Lynn, Jensen, Melvin D., Lindley, DeLoy, Fallon, Joseph Michael
• Primary Examiner(s): Lee, Brandy S
• Application Number:
  US15/223,208
• Publication Number:
  US 20160331883A1
• Time in Patent Office: 1,236 Days
• CPC Class Codes: A61M 1/1522 the interface being evacuated interfaces to enhance contact
• CPC Class Codes: A61M 1/1524 the interface providing means for actuating on functional elements of the cassette, e.g. plungers
• CPC Class Codes: A61M 1/155 with treatment-fluid pumping means or components thereof
• CPC Class Codes: A61M 1/1561 at least one cassette surface or portion thereof being flexible, e.g. the cassette having a rigid base portion with preformed channels and being covered with a foil
• CPC Class Codes: A61M 1/1565 Details of valves
• CPC Class Codes: A61M 1/159 specially adapted for peritoneal dialysis
• CPC Class Codes: A61M 1/16 with membranes
• CPC Class Codes: A61M 1/267 used for pumping
• CPC Class Codes: A61M 1/28 Peritoneal dialysis ; Other peritoneal treatment, e.g. oxygenation
• CPC Class Codes: A61M 1/281 Instillation other than by gravity
• CPC Class Codes: A61M 2205/121 interface between cassette and base
• CPC Class Codes: A61M 2205/505 Touch-screens; Virtual keyboard or keypads; Virtual buttons; Soft keys; Mouse touches

Abstract

A medical fluid delivery cassette configured for use with a medical fluid pumping system and related systems and methods. The medical fluid delivery cassette includes a base and a membrane that together define a fluid pump chamber. The medical fluid delivery cassette further includes a member configured to apply an outward force to an inner surface of the membrane.

Claims

1. A medical fluid delivery method, comprising:

drawing medical fluid into a fluid pump chamber defined between a membrane and a rigid base of a medical fluid cassette by applying an outward force to an inner surface of a portion of the membrane overlying the fluid pump chamber in an absence of an outward force on an outer surface of the portion of the membrane overlying the fluid pump chamber, wherein the outward force is applied to the membrane by a member disposed in the fluid pump chamber.

2. The medical fluid delivery method of claim 1, further comprising expelling the medical fluid from the fluid pump chamber by applying an inward force to the outer surface of the portion of the membrane overlying the fluid pump chamber.

3. The medical fluid delivery method of claim 1, wherein the member is a resilient member configured to self-expand after being compressed.

4. The medical fluid delivery method of claim 1, wherein, by applying the outward force to the inner surface of the portion of the membrane overlying the fluid pump chamber, a vacuum pressure of about 150 mbar to about 200 mbar is created within the fluid pump chamber.

5. The medical fluid delivery method of claim 1, wherein the outward force corresponds to an outward force of about 20N to about 100N applied to the membrane.

6. The medical fluid delivery method of claim 1, wherein the medical fluid comprises dialysis solution.

7. The medical fluid delivery method of claim 1, wherein drawing the medical fluid into the fluid pump chamber comprises releasing an inward force applied to the outer surface of the portion of the membrane overlying the fluid pump chamber.

8. The medical fluid delivery method of claim 1, wherein drawing the medical fluid into the fluid pump chamber comprises retracting a piston away from the rigid base of the medical fluid cassette.

9. The medical fluid delivery method of claim 8, wherein the piston is retracted away from the rigid base of the medical fluid cassette at a first rate, while the membrane moves away from the rigid base of the medical fluid cassette at a second rate that is less than the first rate.

10. The medical fluid delivery method of claim 1, further comprising positioning the medical fluid cassette within a cassette enclosure of a medical fluid pumping machine, wherein drawing the medical fluid into fluid pump chamber comprises drawing the medical fluid into the fluid pump chamber while the medical fluid cassette is positioned within the cassette enclosure the medical fluid pumping machine.

11. The medical fluid delivery method of claim 10, wherein positioning the medical fluid cassette with the cassette enclosure of the medical fluid pumping machine causes a seal secured to the rigid base to deform.

12. The medical fluid delivery method of claim 2, wherein:

drawing the medical fluid into the fluid pump chamber comprises drawing the medical fluid from an inlet of the medical fluid cassette through a first flow pathway defined by the rigid base and the membrane; and

expelling the fluid pump chamber comprises expelling the fluid pump chamber through an outlet of the medical fluid cassette through a second flow pathway defined by the rigid base and the membrane to an outlet of the medical fluid cassette, the outlet being distinct from the inlet.

13. The medical fluid delivery method of claim 2, further comprising expelling the medical fluid from the fluid pump chamber by deforming the membrane, wherein drawing the medical fluid into the fluid pump chamber comprises returning the membrane to an undeformed configuration by applying the outward force to the inner surface of the portion of the membrane.

14. The medical fluid delivery method of claim 2, further comprising reciprocating a piston for alternately

drawing the medical fluid into the fluid pump chamber, and

expelling the medical fluid from the fluid pump chamber.

15. The medical fluid delivery method of claim 2, wherein expelling the medical fluid comprises advancing a piston to apply the inward force to the outer surface of the portion of the membrane overlying the fluid pump chamber.

16. The medical fluid delivery method of claim 15, wherein advancing the piston comprises advancing the piston into a recess defined by the member.

17. The medical fluid delivery method of claim 1, wherein expelling the medical fluid from the fluid pump chamber comprises compressing the member, and drawing the medical fluid into the fluid pump chamber comprises releasing the member such that the member self-expands.

18. The medical fluid delivery method of claim 1, wherein expelling the medical fluid from the fluid pump chamber comprises compressing a second resilient portion of the member by advancing a piston toward the rigid base into a recess defined by a first portion of the member, and drawing the medical fluid into the fluid pump chamber comprises releasing the second resilient portion of the member by retracting the piston away from the rigid base.

19. The medical fluid delivery method of claim 18, wherein compressing the second resilient portion of the member causes the second resilient portion to be substantially planar, and releasing the second resilient portion of the member causes the second resilient portion to expand to be substantially cup-shaped.

20. The medical fluid delivery method of claim 1, wherein applying the outward force to the inner surface of the portion of the membrane overlying the fluid pump chamber comprises advancing a piston toward the fluid pump chamber to apply the outward force.

21. The medical fluid delivery method of claim 1, further comprising delivering the medical fluid to a patient.