Water flow management systems and methods

• US 10,512,227 B2
• Filed: 08/07/2015
• Issued: 12/24/2019
• Est. Priority Date: 08/08/2014
• Status: Active Grant

• Current Assignee: H2O Flow Pro, LLC
• Original Assignee: H2O Flow Pro, LLC
• Inventors: Rainone, Michael, Sackett, Samuel A., Warns, Daniel Frederick, Vance, Adam Collin, Berry, Bret Arthur
• Primary Examiner(s): Brown, Michael J
• Application Number:
  US14/821,431
• Publication Number:
  US 20160037736A1
• Time in Patent Office: 1,600 Days
• Field of Search: 700284
• CPC Class Codes: A01G 25/16 Control of watering
• CPC Class Codes: G05B 19/0426 Programming the control sequence
• CPC Class Codes: G05B 19/0428 Safety, monitoring G05B19/0423 takes precedence
• CPC Class Codes: G05B 2219/25419 Scheduling
• CPC Class Codes: G05B 2219/2625 Sprinkler, irrigation, watering

Abstract

Embodiments of the present disclosure provide systems and methods for controlling water flow in a water distribution system (e.g., irrigation system). In an irrigation system, an interrupt controller receives control signals from an irrigation controller and data from sensors disposed in the irrigation system, and modifies operations of components in the irrigation system based on the sensor data. The sensor data is analyzed to determine conditions in the irrigation system. Based on the analysis, the operation of the irrigation system is interrupted or modified to optimize the supply of water. The interruption or modification of the operation of the irrigation system allows detected abnormal conditions to be investigated and corrected.

Claims

1. An interrupt control apparatus comprising:

a plurality of input terminals, each input terminal configured to receive a respective control signal from an irrigation controller configured to generate a plurality of control signals for controlling a plurality of irrigation devices, disposed in a plurality of zones and configured to provide fluid to the plurality of zones, according to an irrigation schedule;

a plurality of output terminals, each output terminal configured to transmit one of the received control signals to at least one irrigation device of the plurality of irrigation devices;

a plurality of switching elements coupling the input terminals to respective output terminals, each respective input terminal is coupled to the respective switching element, each respective output terminal is coupled to the respective switching element, and each switching element of the plurality of switching elements receives a respective control signal from the irrigation controller;

a processing system, including at least one processor, the processing system being at least configured to;

wirelessly receive data from a flow sensor coupled to a master irrigation system valve through which fluid is provided to an irrigation system, wherein the flow sensor is configured to measure flow of fluid into the irrigation system during execution of the irrigation schedule;

based on the received data from the flow sensor, determine whether the fluid flow in one or more zones of the plurality of zones exceeds a preset value; and

when the determination is made that the fluid flow in one or more zones of the plurality of zones exceeds the preset value during execution of the irrigation schedule, control one or more of the switching elements receiving at least one of the plurality of control signals from the irrigation controller according to the irrigation schedule to interrupt the transmission of the at least one of the plurality of control signals to the one or more irrigation devices of the plurality of irrigation devices.

2. The interrupt control apparatus according to claim 1, wherein each control signal received from the irrigation controller controls the irrigation device(s) in a different zone of the plurality of zones.

3. The interrupt control apparatus according to claim 2, wherein the plurality of control signals received from the irrigation controller control the plurality of irrigation devices according to the irrigation schedule such that one or more irrigation devices from a single zone of the plurality of zones are activated to provide fluid to the respective zone of the plurality of zones at a time.

4. The interrupt control apparatus according to claim 1, wherein the flow sensor is a wireless sensor and the data is received from the wireless sensor over a wireless mesh network.

5. The interrupt control apparatus according to claim 1, wherein:

the processing system is configured to wirelessly receive data from a plurality of additional sensors disposed in the plurality of zones and configured to measure flow of fluid in the plurality of zones, the received data representing fluid flow in the plurality of zones, and the fluid flow represented by the data received from a first sensor of the plurality of sensors includes fluid flow inside of a fluid supply line coupled to a first irrigation device of the plurality of irrigation devices associated with the first sensor and provided in a first zone of the plurality of zones; and

when the fluid flow inside of the fluid supply line exceeds a preset value for the first zone, controlling a switching element, coupled to an output terminal configured to transmit the received control signals to the first irrigation device, to interrupt transmitting the received control signal to the first zone such that the first irrigation device in the first zone is deactivated to stop supply of fluid to the first zone.

6. The interrupt control apparatus according to claim 1, further comprising a touch panel display configured to:

display a notification when the values represented by the received data from the flow sensor do not match the preset values; and

receive user inputs setting the preset values.

7. The interrupt control apparatus according to claim 1, wherein the processing system is further configured to:

when the fluid flow represented by the received data from the flow sensor does not match the preset value, (1) transmit, to a remote control device, a notification indicating that the processing system has detected an abnormality, and (2) receive instructions, from the remote control device, to control one or more of the switching elements to interrupt transmitting one or more of the control signals controlling the plurality of irrigation devices.

8. The interrupt control apparatus according to claim 1, wherein the processing system is further configured to:

while transmitting the plurality of received control signals to the irrigation devices, receiving an input to enter a learning mode during which data from the flow sensor is received and stored in memory associated with the processing system; and

setting the preset value for one or more zones of the plurality of zones based on values represented by the data received from the flow sensor during the learning mode.

9. The interrupt control apparatus according to claim 8, wherein the learning mode is activated for a time period during which data from the flow sensor is captured to provide a range of values for setting the preset value for one or more zones of the plurality of zones or during which the preset value for one or more zones of the plurality of zones is set dynamically based on the values represented by the data received from the flow sensor.

23. The interrupt control apparatus according to claim 1, wherein each respective input terminal is directly coupled to the respective switching element, each respective output terminal is directly coupled to the respective switching element.

10. An interrupt controller comprising:

a plurality of input terminals, each input terminal configured to receive a respective control signal provided by an irrigation controller controlling supply of water to a plurality of irrigation zones by activating and deactivating, according to an irrigation schedule, a plurality irrigation devices disposed in the plurality of irrigation zones;

a plurality of output terminals, each output terminal configured to couple to at least one irrigation device of the plurality of irrigation devices;

a signal control circuit including a plurality of relays for coupling the input terminals to respective output terminals, wherein each respective input terminal of the plurality of input terminals is directly coupled to a respective relay which is directly coupled to a respective output terminal, and each relay of the plurality of relays receives a respective control signal from the irrigation controller via the coupled input terminal;

a network interface configured to wirelessly receive data from a flow sensor coupled to a master irrigation system valve through which water is provided to an irrigation system, wherein the flow sensor is configured to measure flow of water into the irrigation system during execution of the irrigation schedule; and

a control system coupled to the signal control circuit and the network interface, the control system configured to;

based on the received data from the flow sensor, determine whether the water flow in one or more zones of the plurality of zones exceeds a preset range; and

when the water flow in one or more irrigation zones of the plurality of irrigation zones is determined to exceed the preset range, control one or more relays of the plurality of relays in the signal control circuit receiving at least one of the plurality of control signals from the irrigation controller according to the irrigation schedule to decouple one or more input terminals from the respective one or more output terminals to interrupt the supply of water to one or more irrigation zones by the irrigation devices disposed in the one or more irrigation zones in which the water flow is determined to exceed the preset range.

11. The interrupt controller according to claim 10, wherein each respective input terminal provides a control signal to control irrigation devices in a single irrigation zone, and the plurality of control signals received from the irrigation controller control the plurality of irrigation devices according to the irrigation schedule such that one or more irrigation devices from the single irrigation zone are activated to provide water to the single zone at a given time.

12. The interrupt controller according to claim 10, wherein the network interface is configured to receive data from a plurality of wireless flow sensors over a wireless mesh network including the plurality of wireless sensors, wherein the plurality of wireless flow sensors are disposed in the plurality of zones.

13. The interrupt controller according to claim 10, further comprising a display configured to display a notification when water flow represented by the data received from the flow sensor exceed the preset range.

14. The interrupt controller according to claim 10, further comprising an input panel configured to receive user inputs setting, for each zone of the plurality of irrigation zones, the preset range with a lower limit value and an upper limit value for each zone.

15. The interrupt controller according to claim 10, further comprising an input for activating a learning mode for a time period during which data from the flow sensor is received for setting the preset range for one or more zones of the plurality of irrigation zones.

16. A non-transitory computer-readable storage medium having stored therein a program executed by at least one processor of an interrupt control apparatus comprising:

a plurality of input terminals, each input terminal configured to receive a respective control signal from an irrigation controller configured to generate a plurality of control signals for controlling a plurality of irrigation devices, disposed in a plurality of zones and configured to provide fluid to the plurality of zones, according to an irrigation schedule;

a plurality of output terminals, each output terminal configured to transmit one of the received control signals to at least one irrigation device of the plurality of irrigation devices; and

a plurality of switching elements coupling the input terminals to respective output terminals, each respective input terminal is coupled to the respective switching element, each respective output terminal is coupled to the respective switching element, and each switching element of the plurality of switching elements receives a respective control signal from the irrigation controller, the program, when executed, causing the processor to;

wirelessly receive data from a flow sensor coupled to a master irrigation system valve through which fluid is provided to an irrigation system, wherein the flow sensor is configured to measure flow of fluid into the irrigation system during execution of the irrigation schedule;

based on the received data from the flow sensor, determine whether the fluid flow in one or more zones of the plurality of zones exceeds a preset value; and

when the determination is made that the fluid flow in one or more zones of the plurality of zones exceeds the preset value during execution of the irrigation schedule, control one or more of the switching elements receiving at least one of the plurality of control signals from the irrigation controller according to the irrigation schedule to interrupt the transmission of the at least one of the plurality of control signals to the one or more irrigation devices of the plurality of irrigation devices.

17. The non-transitory computer-readable storage medium according to claim 16, wherein each control signal received from the irrigation controller controls the irrigation device(s) in a different irrigation zone of the plurality of zones and the plurality of control signals received from the irrigation controller control the plurality of irrigation devices according to the irrigation schedule such that one or more irrigation devices from a single zone of the plurality of zones are activated to provide fluid to the single zone at a given time.

18. The non-transitory computer-readable storage medium according to claim 16, wherein data from a plurality of wireless flow sensors disposed in the plurality of zones is received over a wireless mesh network including the plurality of wireless flow sensors.

19. The non-transitory computer-readable storage medium according to claim 16, wherein the program, when executed, further causes the processor to:

when the fluid flow represented by the received data from the flow sensor is outside of the preset value, (1) transmit, to another device, a notification indicating that the fluid flow represented by the received data from the flow sensor is outside of the preset value, (2) after transmitting the notification and when instructions are received from the another device to cancel the interruption of the one or more control signals received from the irrigation controller, control the switching element to transmit the received control signals to the plurality of irrigation devices without interruption.

20. The non-transitory computer-readable storage medium according to claim 16, wherein the program, when executed, further causes the processor to:

receive an input to enter a learning mode during which (1) control signals are transmitted to the plurality of irrigation devices according to cycles of the irrigation schedule, (2) during each cycle of the irrigation schedule receive data from the flow sensor, (3) and set the preset value based on the values represented in the received data from the flow sensor.

21. An apparatus comprising:

a plurality of input terminals, each input terminal configured to receive a respective control signal from an irrigation controller controlling supply of fluid to a plurality of irrigation zones by activating and deactivating, according to an irrigation schedule, a plurality irrigation valves disposed in the plurality of irrigation zones;

a plurality of output terminals, each output terminal configured to transmit one of the received control signals to at least one irrigation valve of the plurality of irrigation valves;

a signal control circuit including a plurality of switching elements, wherein each respective switching element of the plurality of switching elements couples one of the input terminals to a respective output terminal, each respective input terminal is coupled to the respective switching element, each respective output terminal is coupled to the respective switching element, and each switching element of the plurality of switching elements receives a respective control signal from the irrigation controller;

a network interface configured to wirelessly receive data from a flow sensor coupled to a master valve disposed in a main supply line of an irrigation system and through which fluid is provided to the plurality of irrigation valves in the irrigation system, wherein the flow sensor is configured to measure flow of fluid into the irrigation system during operation plurality of irrigation valves based on the irrigation schedule; and

a control system coupled to the signal control circuit and the network interface, the control system configured to;

compare the fluid flow, represented by the received data, to a first preset value; and

when the fluid flow is determined to exceed the first preset value, control at least one switching element of the plurality of switching elements in the signal control circuit receiving at least one of the plurality of control signals from the irrigation controller according to the irrigation schedule to decouple one or more input terminals coupled, via the at least one switching element, to the respective one or more output terminals.

22. The apparatus of claim 21, wherein the control signal is further configured to compare the fluid flow, represented by the received data, to a second preset value, and when the fluid flow is determined to be below the second preset value, control at least one switching element of the plurality of switching elements in the signal control circuit to decouple one or more input terminals coupled, via the at least one switching element, to the respective one or more output terminals.