Multi-zone food holding bin

• US 10,512,363 B2
• Filed: 05/21/2018
• Issued: 12/24/2019
• Est. Priority Date: 04/20/2016
• Status: Active Grant

• Current Assignee: Marmon Foodservice Technologies Incorporated (Berkshire Hathaway Incorporated)
• Original Assignee: Prince Castle LLC (Berkshire Hathaway Incorporated)
• Inventors: Kestner, Kyle Thomas, Lyons, Jr., Christopher B., Hartfelder, Charles B., McCoy, Zachary N.
• Primary Examiner(s): Pelham, Joseph M
• Application Number:
  US15/984,760
• Publication Number:
  US 20180266696A1
• Time in Patent Office: 582 Days
• Field of Search: None
• CPC Class Codes: A47J 36/2483 with electrical heating means
• CPC Class Codes: A47J 36/2488 having infrared radiating elements
• CPC Class Codes: A47J 39/006 for either storing and preparing or for preparing food on serving trays, e.g. heating, thawing, preserving
• CPC Class Codes: F24C 15/18 Arrangement of compartments additional to cooking compartments, e.g. for warming or for storing utensils or fuel containers; Arrangement of additional heating or cooking apparatus, e.g. grills
• CPC Class Codes: F24C 15/34 Elements and arrangements for heat storage or insulation
• CPC Class Codes: F24C 7/043 Stoves
• CPC Class Codes: H05B 3/0076 for cooking, e.g. in ovens lamps specially adapted for non-metallic cooking plates H05B3/742, H05B3/744

Abstract

A multi-zone food holding bin has a continuous food supporting surface with multiple food holding zones. Each food holding zone is independently controllable so that different food temperatures may be maintained in adjacent food holding zones.

Claims

1. A multi-zone food holding bin comprising:

a chassis having a top panel, a first side panel, a second side panel, a bottom panel, a front face, and an opposing rear face;

a first food holding compartment within the chassis, the first food holding compartment being defined by the first side panel, the second side panel, the top panel and a shelf, the top panel including at least one downwardly depending lid holding shelf, the first food holding compartment being substantially unobstructed between the first side panel and the second side panel and below the downwardly depending lid holding shelf;

a second food holding compartment disposed below the first food holding compartment within the chassis, the second food holding compartment being defined by the first side panel, the second side panel, the bottom panel and the shelf, the shelf including at least one downwardly depending lid holding shelf, the second food holding compartment being substantially unobstructed between the first side panel and the second side panel and below the downwardly depending lid holding shelf;

wherein the shelf is located between the first and second food holding compartments and comprises a first side and a second side, the first side facing into the first food holding compartment, the second side facing into the second food holding compartment, the first side defining a first substantially planar surface comprising a thermally conductive material forming a top surface of the shelf and forming a bottom surface of the first food holding compartment, the first substantially planar surface adapted to receive a tray for food items;

and wherein the bottom panel includes a second substantially planar surface comprising a thermally conductive material forming a bottom surface of the second food holding compartment, the second substantially planar surface adapted to receive a tray for food items;

a first opening in the front face of the chassis defined by the first substantially planar surface, the first side panel, the second side panel and the top panel, the first opening configured to allow the tray for food items to be passed through the first opening and onto the first substantially planar surface;

a second opening in the front face of the chassis defined by the second substantially planar surface, the first side panel, the second side panel and the shelf, the second opening configured to allow the tray for food items to be passed through the second opening and onto the second substantially planar surface;

a first food holding zone formed in the first food holding compartment, the first food holding zone having at least one independently controllable heating element disposed at a top portion of the first food holding compartment, and at least one independently controllable heating element disposed at a bottom portion of the first food holding compartment, the first food holding zone having a controllable first food holding temperature, the first food holding zone including a first food holding bay and a second food holding bay, each of the first and second food holding bays being configured to receive a food holding tray;

a second food holding zone formed in the first food holding compartment, the second food holding zone having at least one independently controllable heating element disposed at the top portion of the first food holding compartment and at least one independently controllable heating element disposed at the bottom portion of the first food holding compartment, the second food holding zone having a controllable second food holding temperature, the second food holding zone including a third food holding bay and a fourth food holding bay, each of the third and fourth food holding bays being configured to receive a food holding tray;

wherein the first food holding zone and the second food holding zone are adjacent one another across the first substantially planar surface;

a third food holding zone formed in the second food holding compartment, the third food holding zone having at least one independently controllable heating element disposed at a top portion of the second food holding compartment, and at least one independently controllable heating element disposed at a bottom portion of the second food holding compartment, the third food holding zone having a controllable third food holding temperature, the third food holding zone including a fifth food holding bay and a sixth food holding bay, each of the fifth and sixth food holding bays being configured to receive a food holding tray;

a fourth food holding zone formed in the second food holding compartment, the fourth food holding zone having at least one independently controllable heating element disposed at the top portion of the second food holding compartment and at least one independently controllable heating element disposed at the bottom portion of the second food holding compartment, the fourth food holding zone having a controllable fourth food holding temperature, the fourth food holding zone including a seventh food holding bay and a eighth food holding bay, each of the seventh and eighth food holding bays being configured to receive a food holding tray;

wherein the third food holding zone and the fourth food holding zone are adjacent one another across the second substantially planar surface;

at least one user interface for controlling the food holding temperature of each food holding bay; and

a controller operatively coupled to the user interface and each heating element, the controller configured to independently operate each heating element such that each food holding zone has an independently controlled food holding temperature.

2. The food holding bin of claim 1, further comprising:

a third opening in the rear face of the chassis defined by the first substantially planar surface, the first side panel, the second side panel and the top panel, the third opening configured to allow the tray for food items to be passed through the third opening from the first substantially planar surface; and

a fourth opening in the rear face of the chassis defined by the second substantially planar surface, the first side panel, the second side panel and the shelf, the fourth opening configured to allow the tray for food items to be passed through the fourth opening from the second substantially planar surface.

3. The food holding bin of claim 1 wherein each interface is a graphical interface that displays the food holding temperature of each food holding bay.

4. The food holding bin of claim 1, further comprising a first bezel attached to the chassis, the first bezel providing at least one user interface comprising dedicated controls and/or dedicated displays for each of the first, second, third, and fourth food holding bays.

5. The food holding bin of claim 3, wherein the first bezel is set forward from the shelf and defining a space between the first bezel and the front face.

6. The food holding bin of claim 5, further comprising a latch moveable from a locked position to an unlocked position within the space between the first bezel and the front face.

7. The food holding bin of claim 4, wherein the first bezel provides at least one graphical interface comprising at least one dedicated display and the dedicated display displays a temperature setting for a corresponding food holding bay.

8. The food holding bin of claim 4, wherein the dedicated display displays additional information about a food item stored in the corresponding food holding bay.

9. The food holding bin of claim 7, wherein the dedicated display displays additional information about a food item stored in the corresponding food holding bay.

10. The food holding bin of claim 4, wherein the first bezel provides two user interfaces arranged horizontally beneath the first food holding zone and the second food holding zone, respectively.

11. The food holding bin of claim 2, further comprising at least two bezels attached to the chassis, a first bezel providing at least one user interface comprising dedicated controls and/or dedicated displays for each of the first, second, third, fourth, fifth, sixth, seventh, and eighth food holding bays, the first bezel located proximate the front face of the chassis;

and a second bezel attached to the chassis, the second bezel providing at least one user interface comprising dedicated controls and/or dedicated displays for each of the first, second, third, fourth, fifth, sixth, seventh, and eighth food holding bays, the second bezel located proximate the opposing rear face of the chassis.

12. The food holding bin of claim 1, further comprising a latch disposed adjacent the first opening.

13. The food holding bin of claim 12, wherein the latch is located between the first food holding bay and the second food holding bay.

14. The food holding bin of claim 12, wherein the latch is rotatable or translatable from a first position to a second position.

15. The food holding bin of claim 1, further comprising at least one food holding tray resting on at least one substantially planar surface within one food holding bay.

16. The food holding bin of claim 15, wherein the independently controllable heating elements disposed at the bottom portion of the first and second food holding compartments provide heat energy to at least one food holding tray through conduction.

17. The food holding bin of claim 15, wherein the independently controllable heating elements disposed at the top portion of the first and second food holding compartments provide radiant heat to at least one food holding tray.

18. The food holding bin of claim 15, wherein the independently controllable heating elements disposed at the top portion of the first and second food holding compartments provide radiant heat energy to at least one food holding tray and the independently controllable heating elements disposed at the bottom portion of the first and second food holding compartments provide heat energy through conduction to at least one holding tray.

19. The food holding bin of claim 1, wherein the independently controllable heating elements comprise a resistive wire.

20. The food holding bin of claim 1, wherein at least one of the substantially planar surfaces is a continuous surface.

21. The food holding bin of claim 20, wherein at least one of the substantially planar surfaces is substantially free of any dividing walls or other structure between the first, second, third, and fourth food holding bays.

22. The food holding bin of claim 20, wherein at least one of the substantially planar surfaces is substantially free of any dividing walls or other structure between the fifth, sixth, seventh and eighth food holding bays.

23. The food holding bin of claim 15, wherein each food holding bay further comprises a lid holding shelf elevated above the substantially planar bottom surface in the first food holding compartment and the second food holding compartment, each lid holding shelf being configured to receive and store a lid for the food holding tray.

24. The food holding bin of claim 23, wherein a latch is disposed adjacent the first opening and is moveable between a locked position in which the latch prevents a lid from being removed from the lid holding shelf, and an unlocked position in which the latch allows removal of a lid from the lid holding shelf.

25. The food holding bin of claim 24, wherein the latch is rotatable and is biased into the locked position by gravity.

26. The food holding bin of claim 23, wherein the lid holding shelf comprises sheet metal.

27. The food holding bin of claim 23, wherein the lid holding shelf comprises a wire form.

28. The food holding bin of claim 1, wherein each independently controllable heating element disposed at the top portion of the first and second food holding compartments is adapted to output more heat energy than the independently controllable heating elements disposed at the bottom portion of the first and second food holding compartments.

29. The food holding bin of claim 1, wherein at least one substantially planar surface comprises aluminum.

30. The food holding bin of claim 1, wherein each of the food holding zones are each heated to different temperatures.

31. The food holding bin of claim 1, wherein two or more of the food holding zones are each heated to different temperatures.

32. The food holding bin of claim 1, wherein two or more of the food holding zones are each heated to the same temperature.

33. The food holding bin of claim 1, wherein the shelf comprises an upper thermally conductive plate disposed in the shelf and in thermal communication with the first side, a lower thermally conductive plate disposed in the shelf and in thermal communication with the second side, a first set of independently controllable heating elements in thermal communication with the upper thermally conductive plate, and a second set of independently controllable heating elements in thermal communication with the lower thermally conductive plate;

wherein the first set of independently controllable heating elements are capable of providing different amounts of heat energy into the first and second food holding zones of the first food holding compartment; and

wherein the second set of independently controllable heating elements are capable of providing different amounts of heat energy into the third and fourth food holding zones of the second food holding compartment.

34. The food holding bin of claim 33, wherein an insulating material is provided between the first and second sets of independently controllable heating elements.

35. The food holding bin of claim 33, wherein each of the first and second sets of independently controllable heating elements comprise two heating elements.

36. The holding bin of claim 1, wherein the at least one user interface is configured to set the food holding temperature of each food holding zone, and the first food holding zone is maintained at a first set food holding temperature, the second food holding zone is maintained at a second set food holding temperature, the third food holding zone is maintained at a third set food holding temperature, and the fourth food holding zone is maintained at a fourth food set holding temperature.

37. The holding bin of claim 1, wherein the at least one user interface is configured to set the food holding temperature of each food holding zone and the controller independently operates each heating element such that each food holding zone is maintained at an independently set food holding temperature.