Prognostic and health monitoring systems for light features

• US 10,514,415 B2
• Filed: 12/16/2016
• Issued: 12/24/2019
• Est. Priority Date: 12/28/2015
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Inventors: Jayawardena, Adikaramge Asiri, Purkait, Pulak, Manahan, Joseph Michael, Rothenberger, Richard E., Shinde, Abhay Raosaheb, Jain, Arpita, Tanksale, Sonal Satish
• Primary Examiner(s): Barbee, Manuel L
• Application Number:
  US15/382,143
• Publication Number:
  US 20170184659A1
• Time in Patent Office: 1,103 Days
• CPC Class Codes: G01R 31/2635 Testing light-emitting diodes, laser diodes or photodiodes
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/50 responsive to malfunctions or undesirable behaviour of LEDs; responsive to LED life; Protective circuits
• CPC Class Codes: H05B 47/105 in response to determined parameters

Abstract

A light fixture can include at least one light fixture component. The light fixture can also include at least one sensor that measures at least one parameter associated with the at least one light fixture component. The light fixture can further include a prognostic and health monitoring (PHM) system coupled to the at least one sensor, where the PHM system analyzes at least one measurement, made by the at least one sensor, to identify at least one factor that affects longevity of the at least one light fixture component.

Claims

1. A light fixture comprising:

at least one light fixture component;

at least one first sensor that measures a current or a voltage associated with the at least one light fixture component while the at least one light fixture component is operating;

at least one second sensor that measures at least one environmental parameter associated with the at least one light fixture component while the at least one light fixture component is operating; and

a prognostic and health monitoring (PHM) system coupled to the at least one first sensor and the at least one second sensor, wherein the PHM system;

analyzes a first plurality of measurements of the current or the voltage, as measured by the at least one first sensor while the at least one light fixture component is operating, in relation to a second plurality of time-correlated measurements of the at least one environmental parameter, as measured by the at least one second sensor while the at least one light fixture component is operating;

establishes ranges of acceptable values of the current or the voltage based on correlating the first plurality of measurements and the second plurality of time-correlated measurements over a time;

compares a first actual measurement of the current or the voltage, as measured by the at least one first sensor at a first subsequent time, to one of the ranges of acceptable values that correlates to a first particular value of the at least one environmental parameter measured by the at least one second sensor at the first subsequent time; and

predicts longevity of the at least one light fixture component based on comparing the first actual measurement to the one of the ranges of acceptable values.

2. The light fixture of claim 1, wherein the at least one light fixture component comprises at least one selected from a group consisting of a power supply, an additional sensor, a light source, and a battery.

3. The light fixture of claim 1, wherein the PHM system comprises a PHM engine to analyze the first plurality of measurements and the second plurality of time-correlated measurements.

4. The light fixture of claim 3, wherein the PHM engine uses at least one algorithm to analyze the first plurality of measurements and the second plurality of time-correlated measurements.

5. The light fixture of claim 1, wherein the first plurality of measurements and the second plurality of time-correlated measurements are associated with at least one light fixture component of other light fixtures.

6. The light fixture of claim 1, wherein the first actual measurement falls outside the one of the ranges of acceptable values.

7. The light fixture of claim 1, wherein the PHM system sends a communication to a user, wherein the communication is associated with results of predicting the longevity of the at least one light fixture component.

8. The light fixture of claim 1 wherein the at least one second sensor is coupled to a housing of the light fixture.

9. The light fixture of claim 8, wherein the at least one second sensor comprises a safety barrier, thereby making the at least one second sensor intrinsically safe.

10. The light fixture of claim 1, wherein the light fixture further comprises a housing designed to comply with applicable standards for a hazardous environment.

11. The light fixture of claim 1, wherein the at least one light fixture component comprises a plurality of light fixture components, wherein the plurality of light fixture components comprises a test component, wherein the test component is known to fail at a faster rate than a remainder of the plurality of light fixture components, wherein the PHM system compares the first actual measurement of the current or the voltage associated with the test component to the one of the range of acceptable values.

12. The light fixture of claim 11, wherein the PHM system determines a remaining useful life of the remainder of the plurality of light fixture components based on analyzing the first actual measurement associated with the test component.

13. The light fixture of claim 1, wherein the at least one environmental parameter comprises at least one selected from a group consisting of a temperature, a humidity level, and a vibration amount.

14. The light fixture of claim 1, wherein at a second subsequent time after the first subsequent time the first actual measurement becomes part of the first plurality of measurements and the first particular value becomes part of the second plurality of time-correlated measurements.

15. The light fixture of claim 14, wherein the ranges of acceptable values are re-established at the second subsequent time.

16. The light fixture of claim 15, wherein the PHM system further:

compares a second actual measurement of the current or the voltage, as measured by the at least one first sensor at a third subsequent time, to another of the ranges of acceptable values that correlates to a second particular value of the at least one environmental parameter measured by the at least one second sensor at the third subsequent time; and

predicts the longevity of the at least one light fixture component based on comparing the second actual measurement to the another of the ranges of acceptable values,

wherein the third subsequent time is after the second subsequent time.

17. A prognostic and health monitoring (PHM) system for a light fixture, the system comprising:

a PHM engine that is configured to;

receive a first plurality of measurements of a current or a voltage associated with a light fixture component of the light fixture, as measured by at least one first sensor over time, and a second plurality of time-correlated measurements of at least one environmental parameter, as measured by at least one second sensor over the time, while the light fixture component is operating;

establish ranges of acceptable values of the current or the voltage based on correlating the first plurality of measurements and the second plurality of time-correlated measurements over the time;

compare an actual measurement of the current or the voltage, as measured by the at least one first sensor at a subsequent time, to one of the ranges of acceptable values that correlates to a particular value of the at least one environmental parameter measured by the at least one second sensor at the subsequent time; and

predict longevity of the light fixture component based on comparing the actual measurement to the one of the ranges of acceptable values.

18. The PHM system of claim 17, further comprising:

a storage repository coupled to the PHM engine, wherein the storage repository stores the first plurality of measurements and the second plurality of time-correlated measurements.

19. The PHM system of claim 17, further comprising:

a communication module coupled to the PHM engine, wherein the communication module allows the PHM engine to notify a user as to at least one factor that affects the longevity of the light fixture component.

20. The PHM system of claim 17, further comprising:

a memory comprising a plurality of instructions;

a hardware processor that executes the plurality of instructions stored in the memory, wherein the PHM engine uses the plurality of instructions to predict the longevity of the light fixture component.