Digital average input current control in power converter

• US 10,516,336 B2
• Filed: 10/02/2018
• Issued: 12/24/2019
• Est. Priority Date: 08/06/2007
• Status: Active Grant

• Current Assignee: Solaredge Technologies Incorporated
• Original Assignee: Solaredge Technologies Incorporated
• Inventors: Fishelov, Amir, Gazit, Meir, Radimov, Nikolay
• Primary Examiner(s): Nguyen, Matthew V
• Application Number:
  US16/149,679
• Publication Number:
  US 20190036455A1
• Time in Patent Office: 448 Days
• CPC Class Codes: H02M 3/157 with digital control
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: H02M 3/1582 Buck-boost converters H02M3/1584 takes precedence
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers

Abstract

A digital average-input current-mode control loop for a DC/DC power converter. The power converter may be, for example, a buck converter, boost converter, or cascaded buck-boost converter. The purpose of the proposed control loop is to set the average converter input current to the requested current. Controlling the average input current can be relevant for various applications such as power factor correction (PFC), photovoltaic converters, and more. The method is based on predicting the inductor current based on measuring the input voltage, the output voltage, and the inductor current. A fast cycle-by-cycle control loop may be implemented. The conversion method is described for three different modes. For each mode a different control loop is used to control the average input current, and the control loop for each of the different modes is described. Finally, the algorithm for switching between the modes is disclosed.

Claims

1. A method comprising:

determining, based on at least one of a sampled inductor current, a sampled input voltage, or a sampled output voltage, a value;

controlling a duty cycle based on the value to cause an input current of a converter to approach a particular input current; and

switching the converter from a buck-boost mode to a boost mode in response to determining that the duty cycle has been above a threshold for more than a plurality of consecutive switching cycles.

2. The method of claim 1, further comprising:

switching the converter from the boost mode to the buck-boost mode in response to determining that the duty cycle has fallen below a boost threshold for a predetermined number of consecutive switching cycles.

3. The method of claim 1, wherein controlling the duty cycle comprises performing a triangle pulse width modulation.

4. The method of claim 1, wherein the converter comprises a cascaded buck-boost converter.

5. The method of claim 1, further comprising:

determining the duty cycle of each of the plurality of consecutive switching cycles.

6. A method comprising:

determining, based on at least one of a sampled inductor current, a sampled input voltage, or a sampled output voltage, a value;

controlling a duty cycle based on the value to cause an input current of a converter to approach a particular input current; and

switching the converter from a buck-boost mode to a buck mode in response to determining that the duty cycle has been below a threshold for more than a plurality of consecutive switching cycles.

7. The method of claim 6, further comprising:

switching the converter from the buck mode to the buck-boost mode in response to determining that the duty cycle has exceeded a buck threshold for a predetermined number of consecutive switching cycles.

8. The method of claim 6, wherein controlling the duty cycle comprises performing a triangle pulse width modulation.

9. The method of claim 6, wherein the converter comprises a cascaded buck-boost converter.

10. The method of claim 6, further comprising:

determining the duty cycle of each of the plurality of consecutive switching cycles.

11. A method comprising:

based on a sampled inductor current for a cycle, determining an inductor current for a next cycle;

based on the determined inductor current, controlling a duty cycle to set an input current of a converter; and

switching the converter from a buck-boost mode to an alternative mode based on the duty cycle.

12. The method of claim 11, wherein controlling the duty cycle to set the input current of the converter comprises causing the input current of the converter to approach a particular input current.

13. The method of claim 11, further comprising switching the converter from the alternative mode to the buck-boost mode based on the duty cycle.

14. The method of claim 11, wherein the alternative mode comprises one of a boost mode or a buck mode.

15. The method of claim 11, wherein switching the converter from the buck-boost mode to the alternative mode comprises:

switching the converter to a boost mode when the duty cycle exceeds a first threshold for a first predetermined number of cycles; and

switching the converter to a buck mode when the duty cycle is below a second threshold for a second predetermined number of cycles.

16. The method of claim 11, wherein controlling the duty cycle comprises performing a triangle pulse width modulation.

17. The method of claim 16, wherein the triangle pulse width modulation comprises trailing triangle modulation.

18. The method of claim 11, wherein the converter comprises a cascaded buck-boost converter.

19. The method of claim 11, wherein determining the inductor current is also based on a sampled input voltage and a sampled output voltage.

20. The method of claim 11, further comprising:

controlling the converter with a first control module when the converter is operating in the buck-boost mode; and

controlling the converter with a second control module when the converter is operating in the alternative mode.