Video-camera device for a motor vehicle and assembly method

• US 10,518,717 B2
• Filed: 11/20/2017
• Issued: 12/31/2019
• Est. Priority Date: 11/25/2016
• Status: Active Grant

• Current Assignee: Aptiv Technologies AG
• Original Assignee: Aptiv Technologies Limited (BorgWarner Incorporated)
• Inventors: Zurowski, Miroslaw, Jarczok, Slawomir, Antos, Przemyslaw
• Primary Examiner(s): Hasan, Mainul
• Application Number:
  US15/817,506
• Publication Number:
  US 20180147999A1
• Time in Patent Office: 771 Days
• CPC Class Codes: B60R 11/04 Mounting of cameras operative during drive; Arrangement of controls thereof relative to the vehicle
• CPC Class Codes: B60R 2011/0026 Windows, e.g. windscreen
• CPC Class Codes: B60R 2011/0063 using adhesive means, e.g. hook and loop fasteners
• CPC Class Codes: B60R 2011/0077 using adhesive means, e.g. hook and loop fasteners
• CPC Class Codes: H04N 23/50 Constructional details
• CPC Class Codes: H04N 23/51 Housings
• CPC Class Codes: H04N 23/54 Mounting of pick-up tubes, electronic image sensors, deviation or focusing coils
• CPC Class Codes: H04N 23/57 Mechanical or electrical details of cameras or camera modules specially adapted for being embedded in other devices
• CPC Class Codes: H05K 1/148 Arrangements of two or more hingeably connected rigid printed circuit boards, i.e. connected by flexible means
• CPC Class Codes: H05K 3/366 substantially perpendicularly to each other H05K3/361 takes precedence

Abstract

A video-camera device comprises a motherboard, and a daughterboard comprising a video-camera module the optical axis of which is perpendicular to a main plane of the daughterboard. The motherboard includes a rigid main segment comprising image-processing electronic components. The motherboard including a secondary segment made of the same material as, and integrally formed with, the main segment. The secondary segment is partially surrounded by a void. The secondary segment has a rectilinear border defining the junction between the main segment and the secondary segment. The rectilinear border defines a pivot axis of the secondary segment. The daughterboard is mounted perpendicularly on the secondary segment in such a way that the secondary segment is inclinable relative to the surface of the main segment about the pivot axis in order to allow the angle of inclination between the optical axis of the video-camera module and the main segment to be adjusted.

Claims

1. A video-camera device comprising:

a motherboard characterized as rectangular;

a daughterboard comprising a video-camera module the optical axis of which is perpendicular to a main plane of the daughterboard;

the motherboard including a main segment characterized as rigid, said main segment comprising image-processing electronic components;

the motherboard including a secondary segment that is made of the same material as, and integrally formed with, the main segment;

characterized in that

the secondary segment is partially surrounded by a void;

the secondary segment has a rectilinear border defining the junction between the main segment and the secondary segment, the rectilinear border defining a pivot axis of the secondary segment;

the secondary segment comprises an intermediate segment and a connecting segment;

the intermediate segment extending between the rectilinear border and the connecting segment;

the intermediate segment having a reduced thickness with respect to the thickness of the main segment;

the daughterboard is mounted perpendicularly on the secondary segment in such a way that the secondary segment is inclinable relatively to the surface of the main segment about the pivot axis in order to allow the angle of inclination between the optical axis of the video-camera module and the main segment to be adjusted.

2. The video-camera device according to claim 1, characterized in that the optical axis is perpendicular to the pivot axis.

3. The video-camera device according to claim 1, characterized in that the intermediate segment has a reduced thickness with respect to the thickness of the connecting segment.

4. The video-camera device according to claim 1, characterized in that the secondary segment is bounded by at least one slot extending from a rectilinear edge of the motherboard to the pivot axis of the secondary segment.

5. The video-camera device according to claim 4, characterized in that the secondary segment is bounded by two slots on either side of the secondary segment, the two slots extending from the rectilinear edge of the motherboard to the pivot axis of the secondary segment.

6. The video-camera device according to claim 1, said device being configured to be mounted in the passenger compartment of a vehicle, on the windscreen of the vehicle, characterized in that the video-camera device includes:

a housing assembly comprising a bottom wall and an upper cover;

the motherboard fastened flat to the bottom wall of the housing assembly;

the video-camera module fastened to the upper cover so that the secondary segment of the motherboard is inclined at an angle α

relatively to the surface of the main segment about the pivot axis.

7. A method for assembling a video-camera device, said method being characterized in that it includes the steps of:

providing a motherboard that is rectangular on the whole, including a rigid main segment and a secondary segment that is partially surrounded by a void, and having a rectilinear border defining a junction between the main segment and the secondary segment, the rectilinear border defining a pivot axis of the secondary segment so that the secondary segment is inclinable relatively to the surface of the main segment about the pivot axis;

producing a connecting segment on the secondary segment, intended for connection of a daughterboard;

producing the secondary segment comprises an intermediate segment and a connecting segment;

wherein the intermediate segment extending between the rectilinear border and the connecting segment;

the intermediate segment having a reduced thickness with respect to the thickness of the main segment;

providing a daughterboard comprising a video-camera module the optical axis of which is perpendicular to the main plane of the daughterboard;

providing a housing assembly including an upper cover and a lower housing;

fastening the video-camera module to the upper cover;

assembling the motherboard and the daughterboard by connecting the daughterboard orthogonally to the connecting segment;

assembling the lower housing with the upper cover so as to close the housing assembly;

fastening flat the motherboard to the bottom wall of the lower housing, the optical axis of the video-camera module being inclined by an angle α

relatively to the surface of the main segment of the motherboard.

8. The method for assembling the video-camera device according to claim 7, characterized in that the steps of fastening the motherboard and the video-camera module are screw-fastening steps.