Load suspension and weighing system for a dialysis machine reservoir

• US 10,539,450 B2
• Filed: 11/09/2017
• Issued: 01/21/2020
• Est. Priority Date: 12/24/2012
• Status: Active Grant

• Current Assignee: Fresenius Medical Care Holdings Incorporated (Fresenius Medical Care AG)
• Original Assignee: Fresenius Medical Care Holdings Incorporated (Fresenius Medical Care AG)
• Inventors: Fulkerson, Barry Neil, Fazio, Joe, Huang, Alec, Kelly, Brian Thomas, Nolan, Tam, Smith, Mark
• Primary Examiner(s): Gibson, Randy W
• Application Number:
  US15/808,189
• Publication Number:
  US 20180321077A1
• Time in Patent Office: 803 Days
• CPC Class Codes: A61M 1/3621 Extra-corporeal blood circuits single-needle circuits A61M1/30
• CPC Class Codes: A61M 2205/3393 by weighing the reservoir
• CPC Class Codes: B01D 61/30 Accessories; Auxiliary operation
• CPC Class Codes: G01G 17/04 for weighing fluids, e.g. gases, pastes
• CPC Class Codes: G01G 19/14 for weighing suspended loads G01G3/00 takes precedence; incorporation of weighing devices in cranes B66C1/40, B66C13/16
• CPC Class Codes: G01G 3/15 measuring variations of magnetic properties
• CPC Class Codes: G01L 1/04 by measuring elastic deformation of gauges, e.g. of springs
• CPC Class Codes: G01L 1/044 of leaf springs
• CPC Class Codes: G01L 1/046 of spiral springs

Abstract

A load suspension and weighing system for a removable reservoir unit of a portable dialysis machine includes a centrally located flexure assembly. The flexure assembly includes magnets and a number of flexure rings which allow for movement of the magnets about a fixed circuit board. Sensors in the circuit board sense changes in the magnetic field as the magnets move in relation to the circuit board. The magnetic field changes produce a voltage output which is used by a processor to generate weight calculations. The top of the flexure assembly is attached to the interior of the dialysis machine. The entirety of the reservoir unit is suspended by a first internal frame that is attached to the bottom of the flexure assembly. Having a single flexure assembly positioned above the reservoir unit provides more accurate weight measurements while also preventing damage to the assembly from water spillage.

Claims

1. A system for suspending and weighing a load inside a dialysis machine, the system comprising:

a first frame defining a structure around which a portion of said dialysis machine is formed;

a second frame configured to receive and suspend a container of fluid, wherein the second frame is physically separate from the first frame; and

a flexure assembly comprising a top assembly, a bottom assembly, and a circuit board positioned between the top assembly and the bottom assembly, wherein the top assembly is attached to the first frame, wherein the bottom assembly is attached to the second frame, and wherein the top assembly, bottom assembly, and circuit board are configured to translate a load from the second frame to the first frame, avoiding the circuit board.

2. The system of claim 1 wherein the top assembly comprises a first plurality of magnets, wherein the bottom assembly comprises a second plurality of magnets, and wherein the first plurality of magnets and said second plurality of magnets generate a magnetic field within the flexure assembly.

3. The system of claim 2 wherein each of the first plurality of magnets lie in a same plane and are spaced 120 degrees apart and wherein each of the second plurality of magnets lie in a same plane and are spaced 120 degrees apart.

4. The system of claim 3 wherein at least one of the first plurality of magnets or the second plurality of magnets comprise Neodymium magnets.

5. The system of claim 1 wherein the circuit board comprises at least one magnetic field sensor and a processor and is configured to detect a magnetic field.

6. The system of claim 5 wherein the at least one magnetic field sensor is configured to sense a displacement of the magnetic field, is configured to generate a voltage output based on the displacement, and configured to transmit the voltage output to the processor.

7. The system of claim 6 wherein the processor is configured to receive the voltage output and generate a weight measurement based on the voltage output.

8. The system of claim 1 further comprising at least one flexing structure attached to the top assembly and positioned between the top assembly and the circuit board, wherein the at least one flexing structure comprises a flexing member configured to allow movement of the top assembly in relation to the circuit board.

9. The system of claim 8 wherein the at least one flexing structure comprises a flexure ring and at least one curved arm.

10. The system of claim 9, wherein the flexure ring comprises three curved arms, including the at least one curved arm, and wherein the three curved arms are displaceable in a same plane about a center portion of the flexure ring as the load is suspended.

11. The system of claim 1 further comprising at least one flexing structure attached to the bottom assembly and positioned between the bottom assembly and the circuit board, wherein the at least one flexing structure comprises a flexing member configured to allow movement of the bottom assembly in relation to the circuit board.

12. The system of claim 11 wherein the at least one flexing structure comprises a flexure ring and at least one curved arm.

13. The system of claim 12, wherein the flexure ring comprises three curved arms, including the at least one curved arm, and wherein the three curved arms are displaceable in a same plane about a center portion of the flexure ring as the load is suspended.

14. The system of claim 1, wherein the circuit board further comprises copper and wherein the copper is adapted to magnetically dampen mechanical oscillations of the suspended load.

15. The system of claim 1, wherein the second frame is attached to a point along a vertical axis of the dialysis machine.

16. The system of claim 1, wherein the circuit board comprises at least one hall sensor pair.

17. The system of claim 16, wherein the at least one hall sensor pair have a sensitivity of 1.3 mV/gauss.

18. The system of claim 1, wherein the circuit board comprises at least one three hall sensor pairs, wherein each of the at least three hall sensor pairs 120 degrees apart from each other.

19. The system of claim 1, wherein the first frame defines a housing of a bottom section of the dialysis machine.

20. The system of claim 1, wherein the second internal frame comprises a top plate, two sides with horizontal tracks, and a back plate with electrical contact elements.