High-efficiency cutting system

• US 10,542,670 B2
• Filed: 06/26/2017
• Issued: 01/28/2020
• Est. Priority Date: 06/24/2016
• Status: Active Grant

• Current Assignee: Mtd Products Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Mtd Products Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Cmich, Ryan, Ference, Adam
• Primary Examiner(s): Pezzuto, Robert E
• Assistant Examiner(s): Misa, Joan D
• Application Number:
  US15/633,563
• Publication Number:
  US 20170367257A1
• Time in Patent Office: 946 Days
• CPC Class Codes: A01D 2101/00 Lawn-mowers
• CPC Class Codes: A01D 34/001 Accessories not otherwise provided for
• CPC Class Codes: A01D 34/008 for automated or remotely controlled operation
• CPC Class Codes: A01D 34/66 with two or more cutters
• CPC Class Codes: A01D 34/661 Mounting means
• CPC Class Codes: A01D 34/664 Disc cutter bars
• CPC Class Codes: A01D 34/73 Cutting apparatus
• CPC Class Codes: A01D 34/733 Cutting-blade mounting means
• CPC Class Codes: A01D 34/736 Flail type
• CPC Class Codes: A01D 34/78 electric
• CPC Class Codes: A01D 34/81 Casings; Housings A01D34/71 takes precedence
• CPC Class Codes: A01D 34/828 Safety devices
• CPC Class Codes: A01D 69/02 electric

Abstract

A high-efficiency cutting system for an autonomous mower provides a multiple blade tip cutting radius for a cleaner cut, and more complete mow. The system includes a spinning blade disk provided within a housing including a vertical standoff. The blade disk includes a first pair of cutting blades located between the center of the blade disk and the circumference of the blade disk, and a second pair of cutting blades located radially inward from the first pair of cutting blades. The cutting blades extend downward and away from the blade disk at an angle.

Claims

1. A cutting system for an autonomous mower comprising:

a housing having an outer circumference, wherein the outer circumference includes at least one vertical standoff comprising a thickened area of the outer circumference of the housing, and wherein the vertical standoff is configured to align with at least one standoff located on an inner surface of a body of the autonomous mower so as to prevent deformation of the mower body when an external pressure is applied;

at least one rotating blade disk, provided within the housing and having a central portion, a top side, a bottom side, and a peripheral edge;

a first pair of cutting blades pivotably secured to the bottom side of the blade disk and extending away from the blade disk at an angle; and

a second pair of cutting blades pivotably secured to the bottom side of the blade disk extending away from the blade disk at an angle.

2. The cutting system for an autonomous mower of claim 1, wherein the housing outer circumference substantially surrounds the blade disk peripheral edge at a distance of between about 2 millimeters to 8 millimeters.

3. The cutting system for an autonomous mower of claim 1, wherein

i. the first pair of cutting blades, or

ii. the second pair of cutting blades, or

iii. the first pair of cutting blades and the second pair of cutting blades,

extend downward away from the blade disk bottom side at an angle of about 5 degrees to 45 degrees relative to horizontal.

4. The cutting system for an autonomous mower of claim 1, wherein the first and second pairs of cutting blades extend downward away from the blade disk bottom side at an angle of about 15 degrees relative to horizontal.

5. The cutting system for an autonomous mower of claim 1, wherein the first and second pairs of cutting blades extend away from the blade disk bottom side at different downward angles.

6. The cutting system for an autonomous mower of claim 1, comprising:

a guard mounted to the housing and adapted to prevent access to the first and the second pairs of cutting blades, wherein the guard is positioned below and adjacent to at least a portion of the bottom side of the blade disk.

7. The cutting system for an autonomous mower of claim 6, wherein the vertical standoff is located in proximity to the guard.

8. The cutting system for an autonomous mower of claim 6, wherein the guard comprises a plurality of spaced parallel structures configured to prevent intrusion of a digit there between.

9. The cutting system for an autonomous mower of claim 1, wherein the blade disk is mechanically coupled to a motor and arranged to provide a blade tip speed of up to about 96 meters per second.

10. The cutting system for an autonomous mower of claim 1, wherein the first pair of cutting blades are mounted at about 180 degrees relative to each other.

11. The cutting system for an autonomous mower of claim 1, wherein the second pair of cutting blades are mounted at about 180 degrees relative to each other.

12. The cutting system for an autonomous mower of claim 1, wherein the first pair of cutting blades and the second pair of cutting blades are mounted at an angle of about 90 degrees relative to each other.