Inductive power transfer pad and method of operating an inductive power transfer pad with scissor lift means for moving a primary coil

• US 10,543,753 B2
• Filed: 08/29/2016
• Issued: 01/28/2020
• Est. Priority Date: 08/28/2015
• Status: Active Grant

• Current Assignee: Ipt Technology Gmbh
• Original Assignee: Bombardier Primove Gmbh
• Inventors: Wechsler, Simon, Gunt, Roman, Schuele, Robert
• Primary Examiner(s): Kaplan, Hal
• Application Number:
  US15/755,780
• Publication Number:
  US 20190023139A1
• Time in Patent Office: 1,247 Days
• Field of Search: 307104
• CPC Class Codes: B60L 53/12 Inductive energy transfer
• CPC Class Codes: B60L 53/38 specially adapted for charging by inductive energy transfer
• CPC Class Codes: B60L 53/39 with position-responsive activation of primary coils
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/90 involving detection or optimisation of position, e.g. alignment
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

The invention relates to an inductive power transfer pad, in particular a transfer pad of a system for inductive power transfer to a vehicle, including a stationary part and a movable part, wherein the movable part includes a primary winding structure, wherein the inductive power transfer pad includes at least one actuating means, wherein the movable part is movable at least in a first direction by the at least one actuating means, wherein the inductive power transfer pad includes a scissor lift means, wherein the movable part and the stationary part are coupled by the scissor lift means, wherein a scissor arrangement of the scissor lift means is coupled to the stationary part by at least one fixed bearing, wherein the scissor arrangement is coupled to the movable part by at least one floating bearing, and a method of operating an inductive power transfer pad.

Claims

1. An inductive power transfer pad, comprising a stationary part and a movable part, wherein the movable part comprises a primary winding structure, wherein the inductive power transfer pad comprises at least one actuating means, wherein the movable part is movable at least in a first direction by the at least one actuating means, wherein the inductive power transfer pad comprises a scissor lift means, wherein the movable part and the stationary part are coupled by the scissor lift means, wherein a scissor arrangement of the scissor lift means is coupled to the stationary part by at least one fixed bearing, wherein the scissor arrangement is coupled to the movable part by at least one floating bearing,

wherein the actuating means is designed as a self-locking actuating means, and

wherein the inductive power transfer pad comprises at least one spring element, wherein the at least one spring element is part of a coupling between the movable part and the stationary part.

2. The power transfer pad according to claim 1, wherein at least one section of the scissor lift means is connected to the stationary part or to the movable part by the at least one spring element.

3. The power transfer pad according to claim 1, wherein the at least one actuating means comprises at least one braking means for a movable part of the actuating means.

4. The power transfer pad according to claim 1, wherein the at least one spring element is arranged and/or designed such that the movable part is holdable in selected or all positions of the movable part without operating the actuating means.

5. The power transfer pad according to claim 3, wherein the at least one spring element and the at least one braking means are arranged and/or designed such that the movable part is holdable in selected or all positions of the movable part without operating the actuating means.

6. The power transfer pad according to claim 1, wherein the floating bearing is at least partially provided by an elongated hole within the movable part for guiding a movement of an upper end section of a scissor leg element.

7. The power transfer pad according to claim 1, wherein an upper end section of at least one scissor leg element is in a stop position if the movable part is in an extended state.

8. The power transfer pad according to claim 1, wherein an upper end section of at least one scissor leg element is in an intermediate position if the movable part is in a retracted state.

9. The power transfer pad according to claim 1, wherein a central connecting element couples a first and a further scissor arrangement.

10. The power transfer pad according to claim 9, wherein a driving unit is rigidly connected to the central connecting element, wherein at least one output shaft of the driving unit is coupled to at least one scissor leg element of one scissor arrangement.

11. The power transfer pad according to claim 9, wherein an output shaft of a driving unit is coupled to the central connecting element.

12. The power transfer pad according to claim 1, wherein the actuating means comprises an overload protection.

13. The power transfer pad according to claim 1, wherein the actuating means comprises a load torque protection.

14. The power transfer pad according to claim 1, wherein the inductive power transfer pad comprises a damping unit.

15. The power transfer pad according to claim 9, wherein the central connecting element and each scissor leg element of a scissor arrangement is connected via a sliding block connection.

16. The power transfer pad according to claim 9, wherein each scissor leg element of a scissor arrangement has a guiding slot for guiding an end section of the central connecting element.

17. The power transfer pad according to claim 16, wherein each guiding slot is a curved slot.

18. The power transfer pad according to claim 9, wherein the central connecting element is connected to the movable part by the at least one spring element or the central connecting element is connected to the stationary part by the at least one spring element.

19. The power transfer pad according to claim 18, wherein each end section of the central connecting element is connected to the movable part by two spring elements, wherein one of the spring elements is connected to a first half of the movable part, wherein the remaining spring element is connected to the remaining half of the movable part.

20. The power transfer pad according to claim 1, wherein the inductive power transfer pad comprises a movement supporting spring element, wherein at least one part of the movement supporting spring element is connected to the stationary part, wherein the movement supporting spring element is pre-tensioned if the movable part is in a retracted state, wherein the movement supporting spring element relaxes if the movable part is moved to an extended state.

21. The power transfer pad according to claim 20, wherein the movement supporting spring element is provided by a yoke spring.

22. The power transfer pad according to claim 1, wherein the stationary part has at least one element of a form-fit connection with the movable part, wherein the form-fit connection is provided if the movable part is in a retracted state.

23. The power transfer pad according to claim 1, wherein the movable part has at least one element of a form-fit connection with the stationary part, wherein the form-fit connection is provided if the movable part is in a retracted state.

24. The power transfer pad according to claim 22, wherein the at least one form-fit element of the stationary part is provided by a recess within or by a projection on an upper surface of a base plate of the stationary part, wherein the corresponding form-fit element of the movable part is provided by a projection on or by a recess within a lower surface of the movable part.

25. The power transfer pad according to claim 1, wherein inner scissor leg elements of two scissor arrangements are connected by a stiffening rod.

26. A method of operating the inductive power transfer pad according to claim 1, comprising:

moving the movable part at least in a first direction.