Vehicle camera system

• US 10,543,786 B2
• Filed: 01/08/2018
• Issued: 01/28/2020
• Est. Priority Date: 01/31/2002
• Status: Active Grant

• Current Assignee: Magna Electronics Incorporated (Magna International Incorporated)
• Original Assignee: Magna Electronics Incorporated (Magna International Incorporated)
• Inventors: Schofield, Kenneth, DeWard, Joshua L., Whitehead, Peter J., Lynam, Niall R.
• Primary Examiner(s): Rahaman, Mohammed S
• Application Number:
  US15/864,128
• Publication Number:
  US 20180118116A1
• Time in Patent Office: 750 Days
• Field of Search: 348148
• CPC Class Codes: B60R 1/04 mounted inside vehicle B60R1/025, B60R1/08 take precedence
• CPC Class Codes: B60R 1/10 Front-view mirror arrangements; specially adapted for covering the peripheral part of the vehicle B60R1/002; Periscope arrangements , i.e. optical devices using combinations of mirrors, lenses, prisms or the like specially adapted for covering the peripheral part of the vehicle B60R1/002; for viewing traffic-lights B60R1/005; Other mirror arrangements giving a view from above or under the vehicle
• CPC Class Codes: B60R 1/12 Mirror assemblies combined with other articles, e.g. clocks
• CPC Class Codes: B60R 1/1207 with lamps; with turn indicators
• CPC Class Codes: B60R 11/04 Mounting of cameras operative during drive; Arrangement of controls thereof relative to the vehicle
• CPC Class Codes: B60R 2001/1215 with information displays
• CPC Class Codes: B60R 2001/1223 with sensors or transducers
• CPC Class Codes: B60R 2001/123 with thermometers
• CPC Class Codes: B60R 2001/1246 with clocks
• CPC Class Codes: B60R 2001/1253 with cameras, video cameras or video screens
• CPC Class Codes: B60R 2001/1261 with antennae
• CPC Class Codes: B60R 2001/1276 with radio receivers, loud-speakers or buzzers
• CPC Class Codes: B60R 2001/1284 with communication systems other than radio-receivers, e.g. keyless entry systems, navigation systems; with anti-collision systems
• CPC Class Codes: B60R 2300/106 using night vision cameras
• CPC Class Codes: B60R 2300/108 using 'non-standard' camera systems, e.g. camera sensor used for additional purposes i.a. rain sensor, camera sensor split in multiple image areas
• CPC Class Codes: B60R 2300/8033 for pedestrian protection
• CPC Class Codes: H04N 23/698 for achieving an enlarged field of view, e.g. panoramic image capture
• CPC Class Codes: H04N 25/76 Addressed sensors, e.g. MOS or CMOS sensors
• CPC Class Codes: H04N 7/18 Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
• CPC Class Codes: H04N 7/183 for receiving images from a single remote source

Abstract

A vehicular camera system includes a black-out layer disposed at an upper central region of a windshield as installed in a vehicle, an attachment member configured for attachment at the upper central region of the windshield where the black-out layer is disposed, and an accessory module including a camera. The accessory module is configured to detachably mount at the attachment member at the windshield such that the lens of the camera is spaced from the windshield, and such that the camera views forward of the vehicle through an aperture in the black-out layer via a tapered structure that is widest at the windshield and that tapers from the windshield towards where the lens of the camera is located. The tapered structure is at an acute angle relative to the vehicle windshield. The camera captures image data for a driver assistance system of the equipped vehicle.

Claims

1. A vehicular camera system suitable for use in a vehicle, said vehicular camera system comprising:

a vehicle windshield that, as installed in a vehicle equipped with said vehicular camera system, is sloped at an acute angle relative to horizontal;

a black-out layer disposed at an upper central region of the vehicle windshield as installed in the equipped vehicle;

an attachment member configured for attachment at the upper central region of the vehicle windshield where the black-out layer is disposed;

an accessory module comprising a camera;

wherein said camera comprises a CMOS imaging array sensor and a lens;

wherein said accessory module is configured to detachably mount at said attachment member;

wherein the black-out layer comprises a light-transmitting aperture aligned with said camera when said accessory module is detachably mounted at said attachment member attached at the upper central region of the vehicle windshield;

wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member with said camera aligned with the light-transmitting aperture of the black-out layer, said lens of said camera is spaced from the vehicle windshield;

wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member, said camera views forward of the equipped vehicle through the light-transmitting aperture in the black-out layer via a tapered structure that is widest at the vehicle windshield and that tapers from the vehicle windshield towards where said lens of said camera is located;

wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member, said tapered structure is at an acute angle relative to the vehicle windshield, said angling compensating, at least in part, for slope of the vehicle windshield;

wherein said accessory module comprises a housing having a windshield-facing side that faces towards the vehicle windshield when said attachment member is attached at the upper central region of the vehicle windshield where the black-out layer is disposed and when said accessory module is mounted at said attachment member, and wherein said housing of said accessory module has a cabin-facing side that faces away from the vehicle windshield towards the interior cabin of the equipped vehicle when said attachment member is attached at the upper central region of the vehicle windshield where the black-out layer is disposed and when said accessory module is mounted at said attachment member;

wherein said tapered structure comprises a plurality of planar walls that converge towards one another;

wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member, said lens of said camera at least partially protrudes through said housing into a cavity that is at least partially bounded by said tapered structure;

wherein electrical circuitry is disposed in said housing of said accessory module;

wherein said electrical circuitry disposed in said housing of said accessory module comprises a microprocessor, memory and a power supply;

wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member, said electrical circuitry communicates over a vehicle communication bus with at least one system of the equipped vehicle;

wherein said electrical circuitry receives input over the vehicle communication bus from at least one system of the equipped vehicle;

wherein input received over the vehicle communication bus comprises at least one input selected from the group consisting of (i) intelligent headlamp control enabled status, (ii) intelligent headlamp control disabled status and (iii) steering angle;

wherein said electrical circuitry communicates over the vehicle communication bus to at least one system of the equipped vehicle;

wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member, said camera captures image data for a driver assistance system of the equipped vehicle; and

wherein said driver assistance system comprises an adaptive cruise control system of the equipped vehicle.

2. The vehicular camera system of claim 1, wherein said accessory module accommodates a rain sensor, and wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member, said rain sensor optically couples with the vehicle windshield.

3. The vehicular camera system of claim 1, wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member, a detachable cover is provided.

4. The vehicular camera system of claim 1, wherein said accessory module comprises a first portion and a second portion, said first portion extending upward when said attachment member is attached at the upper central region of the vehicle windshield where the black-out layer is disposed and when said accessory module is mounted at said attachment member, said first portion having a mirror mounting button, said second portion extending horizontally and rearwardly from said first portion with respect to the vehicle windshield when said attachment member is attached at the upper central region of the vehicle windshield where the black-out layer is disposed and when said accessory module is mounted at said attachment member, said second portion comprising electronic circuitry, and wherein an interior rearview mirror assembly comprising a mirror casing and a reflective element is mountable to said mirror mounting button, said second portion extending from said first portion above the mirror casing and being at least one of viewable and user accessible above the mirror casing when the interior rearview mirror assembly is mounted to said mirror mounting button, and wherein said second portion is movably attached to said first portion and is movable relative to said first portion, and wherein said second portion is pivotable relative to said first portion about a vertical pivot axis to adjust the angle of said second portion, and wherein said second portion comprises at least one selected from the group consisting of (a) a display element and (b) a user input device associated with at least one selected from the group consisting of (i) a compass system of the equipped vehicle, (ii) a microphone system of the equipped vehicle and (iii) a garage door opener system of the equipped vehicle.

5. The vehicular camera system of claim 1, wherein said electrical circuitry communicates over the vehicle communication bus to provide output to the at least one system of the equipped vehicle.

6. The vehicular camera system of claim 5, wherein output communicated over the vehicle communication bus comprises at least one selected from the group consisting of (i) intelligent headlamp control status and (ii) an ambient light level status.

7. The vehicular camera system of claim 5, wherein output communicated over the vehicle communication bus comprises beam activation for a headlight of the equipped vehicle.

8. The vehicular camera system of claim 1, wherein said accessory module comprises a multi-pin connector for connecting to the vehicle communication bus, and wherein the vehicle communication bus comprises a CAN communication bus.

9. The vehicular camera system of claim 1, wherein said attachment member comprises an attachment portion at a first side of said attachment member for attachment of said attachment member at the upper central region of the vehicle windshield where the black-out layer is disposed, and wherein said attachment member comprises a second side of that opposes said first side, and wherein said attachment portion at the first side of said attachment member is configured for bonding using an adhesive at the vehicle windshield of the equipped vehicle, and wherein the first side of said attachment member is configured with structure that cooperates with corresponding structure of said accessory module when, with said attachment member bonded at the upper central region of the vehicle windshield where the black-out layer is disposed, said accessory module attaches at said attachment member.

10. The vehicular camera system of claim 1, wherein said attachment member comprises a mirror mounting button configured for attachment of an interior rearview mirror assembly thereto.

11. The vehicular camera system of claim 1, wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member, structure of said accessory module angles the field of view of said camera with respect to the vehicle windshield to at least partially compensate for the windshield angle of the vehicle windshield in the equipped vehicle.

12. The vehicular camera system of claim 1, wherein said camera captures image data for at least two systems selected from the group consisting of (i) a sign recognition system of the equipped vehicle, (ii) a pedestrian detection system of the equipped vehicle and (iii) a vehicle detection system of the equipped vehicle.

13. The vehicular camera system of claim 1, wherein said camera captures image data for a headlamp control system of the equipped vehicle.

14. The vehicular camera system of claim 1, wherein said accessory module mounts at said attachment member via snap attachment.

15. The vehicular camera system of claim 1, wherein said electrical circuitry of said accessory module is disposed on a printed circuit board.

16. The vehicular camera system of claim 15, wherein a mirror mounting button is adhered to the vehicle windshield at the upper central region of the vehicle windshield where the black-out layer is disposed at a location at the vehicle windshield that is spaced and separate from where said attachment member attaches at the vehicle windshield.

17. A vehicular camera system suitable for use in a vehicle, said vehicular camera system comprising:

a vehicle windshield that, as installed in a vehicle equipped with said vehicular camera system, is sloped at an acute angle relative to horizontal;

a black-out layer disposed at an upper central region of the vehicle windshield as installed in the equipped vehicle;

an attachment member configured for attachment at the upper central region of the vehicle windshield where the black-out layer is disposed;

an accessory module comprising a camera;

wherein said camera comprises a CMOS imaging array sensor and a lens;

wherein said accessory module is configured to detachably mount at said attachment member;

wherein the black-out layer comprises a light-transmitting aperture aligned with said camera when said accessory module is detachably mounted at said attachment member attached at the upper central region of the vehicle windshield;

wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member with said camera aligned with the light-transmitting aperture of the black-out layer, said lens of said camera is spaced from the vehicle windshield;

wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member, said camera views forward of the equipped vehicle through the light-transmitting aperture in the black-out layer via a tapered structure that is widest at the vehicle windshield and that tapers from the vehicle windshield towards where said lens of said camera is located;

wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member, said tapered structure is at an acute angle relative to the vehicle windshield, said angling compensating, at least in part, for slope of the vehicle windshield;

wherein said accessory module comprises a housing having a windshield-facing side that faces towards the vehicle windshield when said attachment member is attached at the upper central region of the vehicle windshield where the black-out layer is disposed and when said accessory module is mounted at said attachment member, and wherein said housing of said accessory module has a cabin-facing side that faces away from the vehicle windshield towards the interior cabin of the equipped vehicle when said attachment member is attached at the upper central region of the vehicle windshield where the black-out layer is disposed and when said accessory module is mounted at said attachment member;

wherein said tapered structure comprises a plurality of planar walls that converge towards one another;

wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member, said lens of said camera at least partially protrudes through said housing into a cavity that is at least partially bounded by said tapered structure;

wherein electrical circuitry is disposed in said housing of said accessory module;

wherein said electrical circuitry disposed in said housing of said accessory module is disposed on a printed circuit board, and wherein said electrical circuitry comprises a microprocessor, memory and a power supply;

wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member, said electrical circuitry communicates over a vehicle communication bus with at least one system of the equipped vehicle;

wherein said accessory module comprises a connector for connecting to the vehicle communication bus;

wherein said electrical circuitry receives input over the vehicle communication bus from at least one system of the equipped vehicle;

wherein input received over the vehicle communication bus comprises steering angle;

wherein said electrical circuitry communicates over the vehicle communication bus to provide output to at least one system of the equipped vehicle; and

wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member, said camera captures image data for at least two systems selected from the group consisting of (i) a sign recognition system of the equipped vehicle, (ii) a pedestrian detection system of the equipped vehicle, (iii) a headlamp control system of the equipped vehicle, (iv) a lane departure warning system of the equipped vehicle and (v) an adaptive control system of the equipped vehicle.

18. The vehicular camera system of claim 17, wherein said connector of said accessory module for connecting to the vehicle communication bus comprises a multi-pin connector.

19. The vehicular camera system of claim 18, wherein said camera captures image data for a headlamp control system of the equipped vehicle, and wherein output communicated over the vehicle communication bus comprises beam activation for a headlight of the equipped vehicle.

20. The vehicular camera system of claim 18, wherein said camera captures image data a pedestrian detection system of the equipped vehicle.

21. The vehicular camera system of claim 18, wherein said camera captures image data for a headlamp control system of the equipped vehicle, and wherein said camera captures image data for at least two other systems selected from the group consisting of (i) a sign recognition system of the equipped vehicle, (ii) a pedestrian detection system of the equipped vehicle, (iii) a lane departure warning system of the equipped vehicle and (iv) an adaptive control system of the equipped vehicle.

22. The vehicular camera system of claim 18, wherein said camera captures image data for a lane departure warning system of the equipped vehicle, and wherein said camera captures image data for at least two other systems selected from the group consisting of (i) a sign recognition system of the equipped vehicle, (ii) a pedestrian detection system of the equipped vehicle, (iii) a headlamp control system of the equipped vehicle and (iv) an adaptive control system of the equipped vehicle.

23. The vehicular camera system of claim 22, wherein input received over the vehicle communication bus comprises turn signal status.

24. The vehicular camera system of claim 17, wherein the vehicle communication bus comprises a CAN communication bus.

25. The vehicular camera system of claim 17, wherein said accessory module comprises a multi-pin connector for connecting to the vehicle communication bus, and wherein the vehicle communication bus comprises a CAN communication bus.

26. A vehicular camera system suitable for use in a vehicle, said vehicular camera system comprising:

a vehicle windshield that, as installed in a vehicle equipped with said vehicular camera system, is sloped at an acute angle relative to horizontal;

a black-out layer disposed at an upper central region of the vehicle windshield as installed in the equipped vehicle;

an attachment member configured for attachment at the upper central region of the vehicle windshield where the black-out layer is disposed;

an accessory module comprising a camera;

wherein said camera comprises a CMOS imaging array sensor and a lens;

wherein said accessory module is configured to detachably mount at said attachment member;

wherein the black-out layer comprises a light-transmitting aperture aligned with said camera when said accessory module is detachably mounted at said attachment member attached at the upper central region of the vehicle windshield;

wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member with said camera aligned with the light-transmitting aperture of the black-out layer, said lens of said camera is spaced from the vehicle windshield;

wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member, said camera views forward of the equipped vehicle through the light-transmitting aperture in the black-out layer via a tapered structure that is widest at the vehicle windshield and that tapers from the vehicle windshield towards where said lens of said camera is located;

wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member, said tapered structure is at an acute angle relative to the vehicle windshield, said angling compensating, at least in part, for slope of the vehicle windshield;

wherein said accessory module comprises a housing having a windshield-facing side that faces towards the vehicle windshield when said attachment member is attached at the upper central region of the vehicle windshield where the black-out layer is disposed and when said accessory module is mounted at said attachment member, and wherein said housing of said accessory module has a cabin-facing side that faces away from the vehicle windshield towards the interior cabin of the equipped vehicle when said attachment member is attached at the upper central region of the vehicle windshield where the black-out layer is disposed and when said accessory module is mounted at said attachment member;

wherein the tapered structure comprises a plurality of planar walls that converge towards one another;

wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member, said lens of said camera at least partially protrudes through said housing into a cavity that is at least partially bounded by said tapered structure;

wherein electrical circuitry is disposed in said housing of said accessory module;

wherein said electrical circuitry disposed in said housing of said accessory module is disposed on a printed circuit board, and wherein said electrical circuitry comprises a microprocessor, memory and a power supply;

wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member, said electrical circuitry communicates over a vehicle communication bus with at least one system of the equipped vehicle;

wherein said accessory module comprises a connector for connecting to the vehicle communication bus;

wherein said electrical circuitry receives input over the vehicle communication bus from at least one system of the equipped vehicle;

wherein input received over the vehicle communication bus comprises turn signal status;

wherein said electrical circuitry communicates over the vehicle communication bus to provide output to at least one system of the equipped vehicle; and

wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member, said camera captures image data for at least two systems selected from the group consisting of (i) a sign recognition system of the equipped vehicle, (ii) a pedestrian detection system of the equipped vehicle and (iii) a vehicle detection system of the equipped vehicle.

27. The vehicular camera system of claim 26, wherein said connector of said accessory module for connecting to the vehicle communication bus comprises a multi-pin connector, and wherein the vehicle communication bus comprises a CAN communication bus.

28. The vehicular camera system of claim 27, wherein said camera captures image data for a headlamp control system of the equipped vehicle, and wherein output communicated over the vehicle communication bus comprises beam activation for a headlight of the equipped vehicle.

29. The vehicular camera system of claim 27, wherein said camera captures image data for a headlamp control system of the equipped vehicle, and wherein said camera captures image data for a lane departure warning system of the equipped vehicle.

30. The vehicular camera system of claim 29, wherein said camera captures image data for an adaptive control system of the equipped vehicle.

31. The vehicular camera system of claim 27, wherein said camera captures image data for a sign recognition system of the equipped vehicle.

32. The vehicular camera system of claim 27, wherein said camera captures image data for a pedestrian detection system of the equipped vehicle.

33. The vehicular camera system of claim 27, wherein said camera captures image data for a vehicle detection system of the equipped vehicle.

34. The vehicular camera system of claim 27, wherein a mirror mounting button is adhered to the vehicle windshield at the upper central region of the vehicle windshield where the black-out layer is disposed at a location at the vehicle windshield that is spaced and separate from where said attachment member attaches at the vehicle windshield.

35. The vehicular camera system of claim 26, wherein input received over the vehicle communication bus comprises vehicle speed and steering angle.

36. The vehicular camera system of claim 35, wherein said attachment member comprises an attachment portion at a first side of said attachment member for attachment of said attachment member at the upper central region of the vehicle windshield where the black-out layer is disposed, and wherein said attachment member comprises a second side of that opposes said first side, and wherein said attachment portion at the first side of said attachment member is configured for attaching at the upper central region of the vehicle windshield of the equipped vehicle, and wherein the first side of said attachment member is configured with structure that cooperates with corresponding structure of said accessory module when, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed, said accessory module attaches at said attachment member.

37. The vehicular camera system of claim 36, wherein, with said attachment member attached at the upper central region of the vehicle windshield where the black-out layer is disposed and with said accessory module mounted at said attachment member, structure of said accessory module angles the field of view of said camera with respect to the vehicle windshield to at least partially compensate for the windshield angle of the vehicle windshield in the equipped vehicle.