Acoustic sensor assembly

• US 10,548,561 B2
• Filed: 09/19/2017
• Issued: 02/04/2020
• Est. Priority Date: 12/30/2008
• Status: Active Grant

• Current Assignee: Masimo Corporation
• Original Assignee: Masimo Corporation
• Inventors: Telfort, Valery G., Pudar, Predrag, Dimitrov, Dimitar, Trang, Phi, Al-Ali, Ammar
• Primary Examiner(s): Abouelela, May A
• Application Number:
  US15/709,174
• Publication Number:
  US 20180125445A1
• Time in Patent Office: 868 Days
• Field of Search: 600300, 600586, 600495, 181130, 181131
• CPC Class Codes: A61B 2562/0204 Acoustic sensors
• CPC Class Codes: A61B 5/0205 Simultaneously evaluating both cardiovascular conditions and different types of body conditions, e.g. heart and respiratory condition
• CPC Class Codes: A61B 5/029 Measuring or recording blood output from the heart, e.g. minute volume A61B8/065 takes precedence
• CPC Class Codes: A61B 5/68335 including release sheets or liners
• CPC Class Codes: A61B 5/6843 Monitoring or controlling sensor contact pressure
• CPC Class Codes: A61B 5/7203 for noise prevention, reduction or removal
• CPC Class Codes: A61B 5/7225 Details of analog processing, e.g. isolation amplifier, gain or sensitivity adjustment, filtering, baseline or drift compensation A61B5/30, A61B5/316 take precedence; transformers for specific applications H01F38/00; amplifiers H03F
• CPC Class Codes: A61B 7/00 Instruments for auscultation
• CPC Class Codes: A61B 7/003 Detecting lung or respiration noise
• CPC Class Codes: A61B 7/04 Electric stethoscopes microphones, acoustic transducers therefor H04R
• CPC Class Codes: H04R 1/46 Special adaptations for use as contact microphones, e.g. on musical instrument, on stethoscope throat mountings H04R1/14
• CPC Class Codes: H04R 17/025 using a piezoelectric polymer
• CPC Class Codes: Y10T 29/49005 Acoustic transducer

Abstract

An acoustic sensor is configured to provide accurate and robust measurement of bodily sounds under a variety of conditions, such as in noisy environments or in situations in which stress, strain, or movement may be imparted onto a sensor with respect to a patient. Embodiments of the sensor provide a conformable electrical shielding, as well as improved acoustic and mechanical coupling between the sensor and the measurement site.

Claims

1. An acoustic sensor assembly comprising:

a sensor sub-assembly comprising;

a frame,

a sensing element comprising a piezoelectric material that is stretched in tension on the frame and configured to generate a signal responsive to acoustic vibrations, and

an acoustic coupler supported by the frame and positioned to apply pressure to the sensing element; and

a patient attachment portion attached to at least a top portion of the sensor sub-assembly, the patient attachment portion comprising;

an elastic portion; and

an attachment layer comprising a first side including an adhesive surface and a second side opposite the first side, wherein;

the attachment layer extends between an inner periphery of the attachment layer proximate the sensor sub-assembly and an outer periphery of the attachment layer distal the sensor sub-assembly,

the elastic portion attaches to the sensor sub-assembly and extends to the second side of the attachment layer,

the elastic portion is attached to the attachment layer on the second side of the attachment layer and at a point between the inner periphery and the outer periphery of the attachment layer, and

the patient attachment portion is configured to enable attachment of the acoustic sensor assembly to a medical patient via attachment of the adhesive surface to a tissue site of the medical patient.

2. The acoustic sensor assembly of claim 1, wherein the adhesive surface extends from the inner periphery to the outer periphery of the attachment layer.

3. The acoustic sensor assembly of claim 1, wherein, when the acoustic sensor assembly is not attached to the medical patient, the elastic portion is in a state of relaxation and substantially parallel to the attachment layer.

4. The acoustic sensor assembly of claim 1, wherein the frame, the adhesive surface, and the elastic portion are arranged with respect to one another such that attachment of the adhesive surface to the tissue site of the medical patient causes deformation of the elastic portion and a resulting force to press the sensor sub-assembly against the tissue site of the medical patient.

5. The acoustic sensor assembly of claim 4, wherein the acoustic coupler is configured to transmit acoustic vibrations to the sensing element through the acoustic coupler when the acoustic sensor assembly is attached to the medical patient.

6. The acoustic sensor assembly of claim 5, wherein the force is determined based at least in part upon an elasticity of the elastic portion.

7. The acoustic sensor assembly of claim 6, wherein, when the acoustic sensor assembly is attached to the medical patient, the elastic portion is in a state of deformation and inclined with respect to the attachment layer.

8. The acoustic sensor assembly of claim 7, wherein the elastic portion at least partially surrounds the sensor sub-assembly.

9. The acoustic sensor assembly of claim 8, wherein the acoustic coupler further includes an outer protrusion disposed on an outside surface of the acoustic coupler.

10. The acoustic sensor assembly of claim 9, wherein the acoustic coupler is configured to substantially evenly distribute pressure on the sensing element.

11. The acoustic sensor assembly of claim 10, wherein the acoustic coupler electrically isolates the sensing element from the medical patient when the acoustic sensor assembly is attached to the medical patient.

12. The acoustic sensor assembly of claim 11, wherein the acoustic coupler comprises an elastomer.

13. The acoustic sensor assembly of claim 12 further comprising:

a cable in communication with the sensing element and configured to communicate the signal to an acoustic monitor.

14. A method comprising:

detecting, by an acoustic sensor assembly according to claim 1, acoustic vibrations, wherein the acoustic vibrations are transmitted to the sensing element via the acoustic coupler;

converting, by the sensing element, the acoustic vibrations into an electrical signal; and

outputting the electrical signal.

15. The method of claim 14 further comprising:

processing the electrical signal by an acoustic monitor to determine one or more physiological parameter measurements of the medical patient.

16. The method of claim 15 further comprising:

wherein the one or more physiological parameter measurements include at least one of;

heart rate, heart sounds, respiratory rate, expiratory flow, tidal volume, minute volume, apnea duration, breath sounds, riles, rhonchi, stridor, or changes in breath sounds such as decreased volume or change in airflow.