Dual chamber syringe with retractable needle

• US 10,549,050 B2
• Filed: 12/14/2016
• Issued: 02/04/2020
• Est. Priority Date: 07/22/2010
• Status: Active Grant

• Current Assignee: Becton, Dickinson & Co
• Original Assignee: Becton, Dickinson & Co
• Inventors: Zivkovic, Ivan, Hager, Jorgen, Handberg, Ulf, Hanner, Gert, Holma, Thomas, Wahlberg, Ulf
• Primary Examiner(s): Sirmons, Kevin C
• Assistant Examiner(s): Watts, Tezita Z
• Application Number:
  US15/378,677
• Publication Number:
  US 20170095618A1
• Time in Patent Office: 1,147 Days
• CPC Class Codes: A61M 2005/3139 Finger grips not integrally formed with the syringe barrel, e.g. using adapter with finger grips
• CPC Class Codes: A61M 2005/3227 the needle being retracted laterally outside the syringe barrel, e.g. with separate guideway
• CPC Class Codes: A61M 2005/5033 by use of an intermediate blocking member positioned between the syringe barrel and the piston rod to prevent retraction of the latter, e.g. toothed clip placed on the piston rod
• CPC Class Codes: A61M 2205/582 by tactile feedback
• CPC Class Codes: A61M 2205/583 by visual feedback
• CPC Class Codes: A61M 2205/586 Ergonomic details therefor, e.g. specific ergonomics for left or right-handed users
• CPC Class Codes: A61M 5/19 having more than one chamber , e.g. including a manifold coupling two parallelly aligned syringes through separate channels to a common discharge assembly surgical glue applicators A61B17/00491
• CPC Class Codes: A61M 5/3137 Specially designed finger grip means, e.g. for easy manipulation of the syringe rod
• CPC Class Codes: A61M 5/3213 Caps placed axially onto the needle, e.g. equipped with finger protection guards axially-extensible protective sleeves A61M5/3243
• CPC Class Codes: A61M 5/3221 Constructional features thereof, e.g. to improve manipulation or functioning
• CPC Class Codes: A61M 5/3232 Semi-automatic needle retraction, i.e. in which triggering of the needle retraction requires a deliberate action by the user, e.g. manual release of spring-biased retraction means
• CPC Class Codes: A61M 5/3276 Means imparting rotational movement to the needle or needle hub in order to assist in its disconnection from syringe nozzle
• CPC Class Codes: A61M 5/347 rotatable, e.g. bayonet or screw A61M5/344 takes precedence
• CPC Class Codes: A61M 5/502 for blocking the piston
• CPC Class Codes: A61M 5/508 Means for preventing re-use by disrupting the piston seal, e.g. by puncturing

Abstract

Embodiments of a retractable syringe assembly are provided that include a dual syringe barrel configuration. One or more embodiments include reuse prevention features and features that prevent premature activation of the retraction mechanism. Methods for aspirating and expelling liquid from medical devices are also provided.

Claims

1. A syringe assembly comprising:

a fluid barrel including a sidewall having an inside surface defining a fluid chamber for retaining fluid and having a first cross-sectional width, an open proximal end and a distal end including a distal wall;

a plunger rod disposed within the fluid chamber comprising a distal end, a proximal end, a plunger rod body extending from the distal end to the proximal end of the plunger rod, a contacting surface, and a stopper disposed at the distal end of the plunger rod for forming a fluid-tight seal with the inside surface of the barrel;

a retraction barrel disposed adjacent to the sidewall of the fluid barrel, the retraction barrel including a wall having an interior surface defining a needle chamber, an open proximal end, an open distal end including a barrier wall, an aperture between the wall of the retraction barrel and the sidewall of the fluid barrel permitting fluid communication between the fluid chamber and the needle chamber and a needle hub assembly comprising a needle hub, a needle cannula attached to the needle hub, the needle cannula being in fluid communication with the aperture and biased to move in a proximal direction; and

a trigger element including a distal end and a proximal end and a trigger element body, the trigger element body extends from the distal end of the trigger element to the proximal end of the trigger element, a snap element disposed adjacent to the proximal end of the trigger element and being located between the trigger element and the plunger rod, the snap element having a radially outward extension that extends from the trigger element body and upon engagement with the retraction barrel prevents movement of the trigger element in the distal direction, the trigger element providing a trigger force causing the needle cannula to retract into the retraction barrel, the snap element having a height which increases from a proximal end to a distal end and wherein a distal end of the snap element is perpendicular to the trigger element body, the snap element being adapted to deflect after contact with the contacting surface of the plunger rod so that the trigger element is adapted to be moved in the distal direction.

2. The syringe assembly of claim 1, wherein the retraction barrel has a cross-sectional width that is less than a cross-sectional width of the trigger element at the snap element.

3. The syringe assembly of claim 1, wherein the snap element is not depressible upon application of a force on the snap element in the proximal direction.

4. The syringe assembly of claim 1, wherein, upon application of a proximally directed force on the plunger rod to fill the fluid barrel with a liquid, the plunger rod is moveable in the proximal direction while the trigger element remains stationary.

5. The syringe assembly of claim 4, wherein, upon application of a distally directed force on the plunger rod, the plunger rod moves in the distal direction and provides a force on the snap element in the distal direction that depresses the snap element.

6. The syringe assembly of claim 5, wherein, upon contact between the stopper and the distal wall, the plunger rod applies a continuous force on the snap element for depressing the snap element and permitting movement of the trigger element in the distal direction.

7. The syringe assembly of claim 1, wherein the inside surface of the fluid chamber sidewall includes a retaining ring adjacent to the proximal end of the fluid chamber defining a second cross-sectional width that is less than the first cross-sectional width and the plunger rod body includes a flexible protrusion having a cross-sectional width greater than a cross-sectional width of the fluid barrel at the retaining ring and a frangible portion.

8. The syringe assembly of claim 7, wherein the contact between the stopper and the distal wall of the fluid barrel causes the flexible protrusion to advance distally past the retaining ring in the fluid barrel and lock the plunger rod in the fluid barrel to prevent reuse of the syringe assembly.

9. The syringe assembly of claim 7, wherein the distal end of the plunger rod includes a stopper-engaging portion and the stopper is attached to the stopper-engaging portion of the plunger rod, the stopper being distally and proximally movable relative to the stopper-engaging portion for a pre-selected axial distance such that when a force is applied to the plunger rod in the distal direction and the distal end of the stopper is in contact with the distal wall of the fluid barrel, the protrusion is permitted to advance distally past the retaining ring in the fluid barrel and lock the plunger rod in the fluid barrel to prevent reuse of the syringe assembly.

10. The syringe assembly of claim 8, wherein continuous application of a force on the plunger rod in the proximal direction after the protrusion has advanced distally past the retaining ring causes the frangible portion to break.

11. The syringe assembly of claim 9, wherein continuous application of a force on the plunger rod in the proximal direction after the protrusion has advanced distally past the retaining ring causes the frangible portion to break.

12. The syringe assembly of claim 1, wherein the snap element is depressible upon application of a force on the snap element in the distal direction.

13. The syringe assembly of claim 12, wherein the snap element depresses as the plunger rod moves in the distal direction.