Linear actuators for use in electronic devices

• US 10,566,888 B2
• Filed: 09/08/2016
• Issued: 02/18/2020
• Est. Priority Date: 09/08/2015
• Status: Active Grant

• Current Assignee: Apple Inc.
• Original Assignee: Apple Inc.
• Inventors: Degner, Brett W., Narajowski, David H., Harley, Jonah A., Garver, Alyssa J.
• Primary Examiner(s): Hollington, Jermele M
• Assistant Examiner(s): Singh, Alexander A
• Application Number:
  US15/260,047
• Publication Number:
  US 20170070131A1
• Time in Patent Office: 1,258 Days
• Field of Search: 310 89, 310 1201, 310 1202, 310 1203, 310 1204, 310 1205, 310 1206, 310 1207, 310 1208, 310 1209, 310 1211, 310 1212, 310 1213, 310 1214, 310 1215, 310 1221
• CPC Class Codes: H02K 1/34 Reciprocating, oscillating or vibrating parts of the magnetic circuit
• CPC Class Codes: H02K 33/00 Motors with reciprocating, oscillating or vibrating magnet, armature or coil system arrangements for handling mechanical energy structurally associated with motors H02K7/00, e.g. H02K7/06
• CPC Class Codes: H02K 33/16 with polarised armatures moving in alternate directions by reversal or energisation of a single coil system
• CPC Class Codes: H02K 33/18 with coil systems moving upon intermittent or reversed energisation thereof by interaction with a fixed field system, e.g. permanent magnets
• CPC Class Codes: H02K 35/00 Generators with reciprocating, oscillating or vibrating coil system, magnet, armature or other part of the magnetic circuit arrangements for handling mechanical energy structurally associated with generators H02K7/00, e.g. H02K7/06
• CPC Class Codes: H02K 35/02 with moving magnets and stationary coil systems
• CPC Class Codes: H02K 7/08 Structural association with bearings

Abstract

Embodiments described herein may take the form of an electromagnetic actuator that produces a haptic output during operation. Generally, an electromagnetic coil is wrapped around a central magnet array. A shaft passes through the central magnet array, such that the central array may move along the shaft when the proper force is applied. When a current passes through the electromagnetic coil, the coil generates a magnetic field. The coil is stationary with respect to a housing of the actuator, while the central magnet array may move along the shaft within the housing. Thus, excitation of the coil exerts a force on the central magnet array, which moves in response to that force. The direction of the current through the coil determines the direction of the magnetic field and thus the motion of the central magnet array.

Claims

1. An actuator for an electronic device, comprising:

a housing;

a frame disposed within the housing;

multiple magnets positioned within the frame;

a set of spacers positioned within the frame, each of the spacers in the set separating two magnets of the multiple magnets;

a group of coils surrounding a portion of the multiple magnets and positioned within the frame;

a main mass affixed to a first magnet of the multiple magnets;

an end mass affixed to a second magnet of the multiple magnets;

a first shaft end of a shaft received within, and extending from, the main mass;

a second shaft end of the shaft received within, and extending from, the end mass;

a first bearing encircling the first shaft end;

a second bearing encircling the second shaft end;

a first end cap affixed to the housing and defining a first aperture;

a second end cap affixed to the housing and defining a second aperture;

a first spring around the first shaft end outside the frame and constrained by the first end cap and the main mass;

a second spring around the second shaft end outside the frame and constrained by the second end cap and the end mass; and

guide rails configured to constrain a motion of the multiple magnets, the main mass, and the end mass;

wherein

the multiple magnets, the main mass, the frame, and the end mass are configured to move along the guide rails.

2. The actuator of claim 1, wherein:

the first shaft end extends into a first void defined by the first end cap; and

the second shaft end extends into a second void defined by the second end cap.

3. The actuator of claim 1, wherein:

the guide rails encompass exterior edges of the multiple magnets; and

the guide rails pass through the main mass.

4. The actuator of claim 3, wherein the guide rails are C-shaped.

5. The actuator of claim 1, further comprising a set of stabilization magnets adjacent opposing sidewalls of the housing.

6. The actuator of claim 1, wherein the first and second springs are wound oppositely from one another.

7. The actuator of claim 6, wherein the first spring is configured to counter torque from the second spring, and vice versa.

8. A method for providing haptic feedback, comprising:

energizing multiple coils of an actuator that includes;

a housing;

a frame disposed within the housing, the multiple coils positioned within the frame;

multiple magnets positioned within the frame, the multiple coils surrounding a portion of the multiple magnets;

a set of spacers positioned within the frame, each of the spacers in the set separating two magnets of the multiple magnets;

a main mass affixed to a first magnet of the multiple magnets;

an end mass affixed to a second magnet of the multiple magnets;

a first shaft received within, and extending from, the main mass;

a second shaft received within, and extending from, the end mass;

a first bearing encircling the first shaft;

a second bearing encircling the second shaft;

a first end cap affixed to the housing and defining a first aperture;

a second end cap affixed to the housing and defining a second aperture;

a first spring around the first shaft outside the frame and constrained by the first end cap and the main mass;

a second spring around the second shaft outside the frame and constrained by the second end cap and the end mass; and

guide rails configured to constrain a motion of the multiple magnets, the main mass, and the end mass;

moving the multiple magnets and the frame in a first direction in response to energizing the multiple coils, thereby compressing the first spring;

moving the first shaft in the first direction;

de-energizing the multiple coils;

expanding the first spring, thereby returning the multiple magnets to an initial magnet position and the first shaft to an initial shaft position;

moving the multiple magnets and the frame in a second direction, thereby compressing the second spring;

moving the second shaft in the second direction; and

expanding the second spring, thereby returning the multiple magnets to the initial magnet position and the second shaft to a second initial shaft position.

9. The method of claim 8, wherein the first shaft, the second shaft, the first bearing, and the second bearing cooperate to constrain the multiple magnets to a linear motion.

10. The method of claim 8, further comprising maintaining the first bearing and the second bearing stationary with respect to the housing while the multiple magnets move in the first direction and the second direction.

11. The method of claim 8, wherein:

the operation of moving the multiple magnets in the first direction comprises moving the multiple magnets along the guide rails.

12. The method of claim 8, wherein the guide rails cooperate with the first shaft and the second shaft to constrain the multiple magnets to a linear motion.

13. An actuator for an electronic device, comprising:

a housing;

an array cap disposed within the housing;

multiple magnets positioned at least partially within the array cap;

a set of spacers positioned at least partially within the array cap, each of the spacers in the set separating two magnets of the multiple magnets;

a group of coils surrounding a portion of the multiple magnets and positioned at least partially within the array cap;

a main mass affixed to a first magnet of the multiple magnets;

an end mass affixed to a second magnet of the multiple magnets;

a first shaft received within, and extending from, the main mass;

a second shaft received within, and extending from, the end mass;

a first bearing encircling the first shaft;

a second bearing encircling the second shaft;

a first end cap affixed to the housing and defining a first aperture;

a second end cap affixed to the housing and defining a second aperture;

a first spring around the first shaft outside the array cap and constrained by the first end cap and the main mass;

a second spring around the second shaft outside the array cap and constrained by the second end cap and the end mass; and

guide rails configured to constrain a motion of the multiple magnets, the main mass, and the end mass;

wherein

the multiple magnets, the main mass, the array cap, and the end mass are configured to move along the guide rails.

14. The actuator of claim 13, wherein:

the first shaft extends into a first void defined by the first end cap; and

the second shaft extends into a second void defined by the second end cap.

15. The actuator of claim 13, wherein:

the guide rails encompass exterior edges of the multiple magnets; and

the guide rails pass through the main mass.

16. The actuator of claim 15, wherein the guide rails are C-shaped.

17. The actuator of claim 13, further comprising a set of stabilization magnets adjacent opposing sidewalls of the housing.

18. The actuator of claim 13, wherein the first and second springs are wound oppositely from one another.

19. The actuator of claim 18, wherein the first spring is configured to counter torque from the second spring.

20. The actuator of claim 13, wherein the first shaft and the second shaft are positioned outside the multiple magnets.