Patient-specific humeral guide designs

• US 10,568,647 B2
• Filed: 03/17/2016
• Issued: 02/25/2020
• Est. Priority Date: 06/25/2015
• Status: Active Grant

• Current Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Inventors: Kehres, Clinton E., Joseph, Benjamin Isaiah, Winslow, Nathan A., Hurst, Jason M, Vogt, Wolfgang Walter
• Primary Examiner(s): Baria, Dinah
• Application Number:
  US15/073,223
• Publication Number:
  US 20160374697A1
• Time in Patent Office: 1,440 Days
• CPC Class Codes: A61B 17/15 Guides therefor arrangements for guiding straight saw blades in general B23D51/025
• CPC Class Codes: A61B 17/1739 specially adapted for particular parts of the body
• CPC Class Codes: A61B 17/1778 for the shoulder
• CPC Class Codes: A61B 2017/568 produced with shape and dimensions specific for an individual patient
• CPC Class Codes: A61F 2/4612 of shoulders

Abstract

A humeral cut guide system for a humeral head comprises: a bone-engagement member including a first patient-specific bone-engagement surface that is complementary and made to substantially mate and nest in only one position on a specific patient'"'"'s humeral head; a registration member connected to the bone-engagement member including a second patient-specific bone engagement surface that is sized and made to substantially mate and nest in only one position with the specific patient'"'"'s bicipital groove; a first protrusion extending from the registration member and having a first surgeon-engaging surface for manipulation by a surgeon; and a cut guide plate connected to and extending away from the registration member such that, upon the bone-engagement member mating and nesting with the specific patient'"'"'s humeral head, the cut guide plate is spaced apart from the humeral head, wherein the cut guide plate defines an elongate slot.

Claims

1. A method of resecting or resurfacing a humeral head using a humeral cut guide, the method comprising:

positioning a bone-engagement member along a humeral head surface of a humeral bone;

positioning a registration member along a bicipital groove surface of a humeral bone;

squeezing the registration member and the bone-engagement member to cause bending of the registration member relative to the bone-engagement member and thereby ensure seating of the humeral cut guide;

sliding a cut guide plate along an elongate member extending from the humeral cut guide to engage the humeral head surface of the humeral bone; and

resecting or resurfacing the humeral head using a cutting device engaged with the cut guide plate.

2. The method of claim 1, further comprising manipulating the humeral cut guide using first and second protrusions extending from opposite ends of the registration member, wherein the first protrusion and the second protrusion are concavely contoured to engage a finger of a user of the humeral cut guide system.

3. The method of claim 2, wherein the bone-engagement member and the registration member include first and second patient-specific surfaces, respectively.

4. The method of claim 1, further comprising smoothly sliding the cut guide plate along the elongate member to reach a resecting or resurfacing position.

5. The method of claim 1, wherein resecting or resurfacing the humeral head using the cutting device engaged with the cut guide plate comprises sliding a cutting blade of the cutting device along a platform extending from the cut guide plate.

6. The method of claim 1, wherein the bone-engagement member comprises an elongated primary member and a pair of secondary members extending substantially orthogonaly to the elongated primary member, further comprising positioning the pair of secondary members along the humeral head to stabilize the humeral cut guide.

7. The method of claim 1, further comprising:

positioning a pin guide aperture in the bone-engagement member such that a first pin is configured to be guided through the pin guide aperture to extend into the humeral head; and

positioning an aperture in the cut guide plate such that a second pin is configured to be guided through the aperture to extend into the humeral head, the aperture extending along an axis parallel to the elongate member.

8. The method of claim 1, wherein resecting or resurfacing the humeral head using the cutting device engaged with the cut guide plate comprises cutting through a support bar coupling an upper member and a lower member forming an elongate slot in the cut guide plate.

9. The method of claim 1, wherein the humeral cut guide is fabricated from a polymeric material to facilitate bending.

10. The method of claim 1, wherein:

the humeral cut guide continuously engages the humeral bone along a path comprising the bone-engagement member, an interface between the bone-engagement member and the registration member and the registration member; and

squeezing of the registration member and the bone-engagement member ensures seating of the humeral cut guide along the path.

11. The method of claim 10, further comprising manipulating the humeral cut guide using a first protrusion and a second protrusion extending from the registration member.

12. A method of resecting or resurfacing a humeral head using a humeral cut guide member including a bone-engagement member that includes a first patient-specific bone-engagement surface that is complementary and made to substantially mate and nest in only one position on a specific patient'"'"'s humeral head, and including a cut guide plate connected to the bone-engagement member, the method comprising:

affixing the humeral cut guide member to the only one position of the specific patient'"'"'s humeral head;

selectively adjusting a position of the cut guide plate relative to the specific patient'"'"'s humeral head by moving the cut guide plate along an elongate member;

orienting a proximal end of a registration member connected to the humeral cut guide member into the specific patient'"'"'s bicipital groove, the registration member being connected to the humeral cut guide member and including a second patient-specific bone engagement surface that is sized and made to substantially mate and nest in only one position with the specific patient'"'"'s bicipital groove;

wherein;

the proximal end of the registration member is connected to a first end of the bone-engagement member and

to the elongate member; and

a distal end of the registration member extends from the proximal end and is connected to a first protrusion; and

manipulating the humeral cut guide member using the first protrusion and a second protrusion extending from the proximal end of the registration member proximate the bone-engagement member.

13. The method of claim 12, further comprising engaging a support extending from the first protrusion across a portion of a surface of a humeral bone of the humeral head.

14. The method of claim 12, further comprising smoothly sliding the cut guide plate along the elongate member to reach a resecting or resurfacing position.

15. The method of claim 14, wherein the elongate member has a T-shape and the cut guide plate includes a connection portion having a corresponding T-shaped socket.

16. The method of claim 12, further comprising incrementally sliding the cut guide plate along the elongate member through engagement of an aperture with protrusions to reach a resecting or resurfacing position.

17. The method of claim 12, wherein the registration member is unitary with the bone-engagement member.