Position sensing using coil sensor

• US 10,573,453 B2
• Filed: 06/19/2015
• Issued: 02/25/2020
• Est. Priority Date: 06/19/2014
• Status: Active Grant

• Current Assignee: Texas Instruments, Inc.
• Original Assignee: Texas Instruments, Inc.
• Inventors: Cheung, Charles Ho Yin, Fomin, Evgeny, Oberhauser, Christopher Alan
• Primary Examiner(s): Fortich, Alvaro E
• Application Number:
  US14/745,171
• Publication Number:
  US 20150369631A1
• Time in Patent Office: 1,712 Days
• CPC Class Codes: G01D 5/2013 by a movable ferromagnetic element, e.g. a core G01D5/2033 takes precedence
• CPC Class Codes: G01D 5/202 by movable a non-ferromagnetic conductive element G01D5/2033 takes precedence
• CPC Class Codes: H01F 27/2804 Printed windings

Abstract

A printed circuit board (PCB). The PCB comprises a non-conductive substrate and a plurality of conductive coil loops formed on the substrate, wherein the coil loops are asymmetric. The conductive coil loops are formed as a continuous metal trace on the substrate, the coil loops are symmetric with reference to a longitudinal axis of the PCB, the coil loops are asymmetric with reference to an axis transverse to the longitudinal axis of the PCB, wherein the distance between adjacent coil loops crossing the longitudinal axis on a first side of a center of an innermost coil loop are substantially equal, and the distance between adjacent coil loops crossing the longitudinal axis on a side of the center of the innermost coil loop opposite to the first side of the center of the innermost coil loop increase with each coil loop progressing outwards.

Claims

1. A printed circuit board (PCB), comprising:

a substrate that is non-conductive; and

an asymmetric coil, formed on the substrate, the asymmetric coil having a plurality of coil loops that are conductive and asymmetric with respect to an axis transverse to a longitudinal axis of the asymmetric coil;

a first distance between adjacent coil loops crossing the longitudinal axis on a first transverse side of a center of an innermost coil loop being substantially equal, and

a second distance between the adjacent coil loops crossing the longitudinal axis on a second transverse side of the center of the innermost coil loop opposite to the first transverse side of the center of the innermost coil loop being larger than the first distance, the second distance increasing with each successively outward coil loop; and

wherein the asymmetric coil is coupleable to receive an excitation signal and in response to project a time-varying asymmetric magnetic field.

2. The printed circuit board of claim 1, wherein:

the asymmetric coil is coupleable to a transducer configured to provide the excitation signal to the asymmetric coil, to determine a response of the asymmetric coil to the excitation signal and to provide an output signal based on the response of the asymmetric coil to the excitation signal, the output signal corresponding to a lateral position of an external target relative to the asymmetric coil.

3. The printed circuit board of claim 1, wherein the second distance is at least two times greater than the first distance.

4. The printed circuit board of claim 1, wherein the plurality of coil loops are formed as a single continuous metal trace on the substrate.

5. The printed circuit board of claim 1, wherein the plurality of coil loops have one of a triangular geometry, a rectangular geometry, or an oval geometry.

6. The printed circuit board of claim 1, wherein the plurality of coil loops are configured to generate a linear inductance versus lateral target position in response to a conductive target when the asymmetric coil is stimulated with the excitation signal.

7. The printed circuit board of claim 1, wherein the plurality of coil loops are configured to generate a non-linear inductance versus lateral target position response to a conductive target when the asymmetric coil is stimulated with the excitation signal.

8. A position sensor, comprising:

an asymmetric coil comprising a plurality of coil loops that are conductive, and asymmetric with respect to an axis transverse to a longitudinal axis of the asymmetric coil;

a first distance between adjacent coil loops crossing the longitudinal axis on a first transverse side of a center of an innermost coil loop being substantially equal, and

a second distance between the adjacent coil loops crossing the longitudinal axis on a second transverse side of the center of the innermost coil loop opposite to the first transverse side of the center of the innermost coil loop being larger than the first distance, the second distance increasing with each successively outward coil loop; and

a transducer coupled to the asymmetric coil, wherein the transducer is configured to provide an excitation signal to the asymmetric coil to project a time-varying asymmetric magnetic field, to determine a response of the asymmetric coil to the excitation signal and to determine an output signal based on a response of the asymmetric coil to a lateral position of a target relative to the asymmetric coil.

9. The position sensor of claim 8, further comprising a capacitor coupled to the transducer and coupled in parallel to the asymmetric coil forming a parallel circuit, wherein the transducer is further configured to provide the excitation signal to the capacitor and wherein the transducer is configured to determine a response of the parallel circuit formed by the capacitor and the asymmetric coil, to determine an oscillation frequency of the parallel circuit formed by the capacitor and the asymmetric coil, and to determine the output signal based on the oscillation frequency of the parallel circuit formed by the capacitor and the asymmetric coil.

10. The position sensor of claim 8, wherein the time-varying asymmetric magnetic field is magnified by a relative permeability μ

in theme target thereby causing an increase of an inductance of the asymmetric coil that varies in magnitude based on a position of the target relative to the asymmetric coil, and wherein the asymmetric coil is configured to present varying inductance in response to the time-varying asymmetric magnetic field induced in the target.

11. The position sensor of claim 8, wherein, in response to the time-varying asymmetric magnetic field, eddy currents are induced in the taregt that vary in magnitude based on the lateral position of the target relative to the asymmetric coil, and cause a varying inductance in response to a time-varying opposing magnetic field generated by the varying eddy currents induced in the target.

12. The position sensor of claim 8, wherein the transducer is an inductance-to-digital converter (LDC).

17. The position sensor of claim 8, wherein the second distance is at least two times greater than the first distance.

13. A method of determining position of an object, comprising:

exciting an asymmetric coil with an alternating current signal, the asymmetric coil formed with a plurality of coil loops that are conductive, and asymmetric with respect to an axis transverse to a longitudinal axis of the asymmetric coil;

a first distance between adjacent coil loops crossing the longitudinal axis on a first transverse side of a center of an innermost coil loop being substantially equal, and

a second distance between the adjacent coil loops crossing the longitudinal axis on a second transverse side of the center of the innermost coil loop opposite to the first transverse side of the center of the innermost coil loop being larger than the first distance, the second distance increasing with each successively outward coil loop;

projecting a time-varying asymmetric magnetic field by the asymmetric coil;

inducing eddy currents in a target that is electrically conductive, by action of the time-varying asymmetric magnetic field, wherein an amplitude of the eddy currents is determined by a lateral position of the target relative to the asymmetric coil;

determining an inductance of the asymmetric coil, wherein the inductance of the asymmetrical coil varies in part based on the eddy currents induced in the target; and

determining the lateral position of the target based on the inductance of the asymmetric coil.

14. The method of claim 13, wherein determining the inductance of the asymmetric coil includes identifying a resonant frequency in a circuit comprising the asymmetric coil.

15. The method of claim 13, wherein the inductance of the asymmetric cicetric coil increases as the target moves from an outer edge of the asymmetric coil towards a center of the asymmetric coil increases.

16. The method of claim 13, wherein the inductance of the asymmetric coil increases as the target moves from an outer edge of the asymmetric coil towards a center of the asymmetric coil.

18. The method of claim 13, wherein the second distance is at least two times greater than the first distance.