Portable modular energy storage

• US 10,573,859 B2
• Filed: 05/22/2019
• Issued: 02/25/2020
• Est. Priority Date: 07/03/2018
• Status: Active Grant

• Current Assignee: Andrew Scogna, Daniel Francis Roddy
• Original Assignee: Andrew Scogna, Daniel Francis Roddy
• Inventors: Roddy, Daniel Francis, Scogna, Andrew
• Primary Examiner(s): Joerger, Kaitlin S
• Application Number:
  US16/419,634
• Publication Number:
  US 20200014000A1
• Time in Patent Office: 279 Days
• Field of Search: 320107, 320112, 320116, 320119, 320124, 320127, 320130
• CPC Class Codes: B60L 2240/545 Temperature
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 53/80 Exchanging energy storage elements, e.g. removable batteries
• CPC Class Codes: B60L 58/12 responding to state of charge [SoC]
• CPC Class Codes: B60L 58/16 responding to battery ageing, e.g. to the number of charging cycles or the state of health [SoH]
• CPC Class Codes: B60L 58/21 having the same nominal voltage
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 2220/20 Batteries in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: H01M 50/213 adapted for cells having curved cross-section, e.g. round or elliptic H01M50/209, H01M50/216 take precedence
• CPC Class Codes: H01M 50/249 specially adapted for aircraft or vehicles, e.g. cars or trains constructional details of batteries specially adapted for electric vehicles B60L50/64
• CPC Class Codes: H01M 50/251 specially adapted for stationary devices, e.g. power plant buffering or backup power supplies
• CPC Class Codes: H01M 50/256 Carrying devices, e.g. belts
• CPC Class Codes: H01M 50/503 characterised by the shape of the interconnectors
• CPC Class Codes: H01M 50/514 Methods for interconnecting adjacent batteries or cells
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations

Abstract

In certain embodiments, a system includes a belt for mechanically linking multiple energy storage cells together, wherein the multiple energy storage cells are grouped into at least first and second energy storage packs, each energy storage pack including at least one energy storage cell, the at least one energy storage cell of the first energy storage pack having a different energy storage characteristic from the at least one energy storage cell of the second energy storage pack. The system further includes an operational zone for receiving an energy storage pack and establishing an electrical connection between the received energy storage pack and an electrical device, and an actuator operable to move the multiple energy storage cells together to thereby dispose the first energy storage pack in the operational zone to establish the electrical connection with the electrical device.

Claims

1. A system comprising:

a belt for mechanically linking multiple energy storage cells together, wherein the multiple energy storage cells are grouped into at least first and second energy storage packs, each energy storage pack including at least one energy storage cell, the at least one energy storage cell of the first energy storage pack having a different energy storage characteristic from the at least one energy storage cell of the second energy storage pack;

an operational zone for receiving an energy storage pack and establishing an electrical connection between the received energy storage pack and an electrical device; and

an actuator operable to move the multiple energy storage cells together to thereby dispose the first energy storage pack in the operational zone to establish the electrical connection with the electrical device.

2. The system of claim 1, wherein the energy storage characteristic relates to one or more of state of charge, state of health, depth of discharge for a given application, capacity, size, density, chemistry, format, form factor, mass, materials, voltage, energy density, power density, peak power, state of function, internal resistance, self-discharge, efficiency, current temperature, ambient temperature, thermal mass, humidity, atmospheric pressure, time of day/time of year, characteristics of the load or charger to which it will be connected, C rate capability or charge and discharge rate.

3. The system of claim 1, wherein the actuator is further operable to move the multiple energy storage cells together to thereby replace the first energy storage pack with the second energy storage pack in the operational zone.

4. The system of claim 1, wherein the electrical device is a motor coupled to a flywheel.

5. The system of claim 1, wherein the electrical device is a battery charger.

6. The system of claim 1, further comprising a resting zone, the actuator further operable to move the multiple energy storage cells together to thereby dispose the first energy storage pack in the resting zone.

7. The system of claim 1, further comprising an additional operational zone, the actuator operable to move the multiple energy storage cells together to thereby dispose the first energy storage pack in the additional operational zone.

8. The system of claim 1, further comprising an additional operational zone, the actuator operable to move the multiple energy storage cells together to thereby dispose the first energy storage pack in the additional operational zone and to dispose the second energy storage pack in the first operational zone.

9. The system of claim 1, further comprising a controller for activating the actuator.

10. The system of claim 9, wherein the controller activates the actuator based on input received from one or more of an electric vehicle, a battery charger, and a sensor of parameters associated with one or more of the energy storage cells, said parameters selected from one or more of temperature, voltage, current, and power.

11. A method comprising:

mechanically linking multiple energy storage cells together, wherein the multiple energy storage cells are grouped into at least first and second energy storage packs, each energy storage pack including at least one energy storage cell, the at least one energy storage cell of the first energy storage pack having a different energy storage characteristic from the at least one energy storage cell of the second energy storage pack;

providing an operational zone for receiving an energy storage pack and establishing an electrical connection between the received energy storage pack and an electrical device; and

using an actuator to move the mechanically-linked multiple energy storage cells together to thereby dispose the first energy storage pack in the operational zone to establish the electrical connection with the electrical device.

12. The method of claim 11, wherein the energy storage characteristic relates to one or more of state of charge, state of health, depth of discharge for a given application, its capacity, size, density, chemistry, format, form factor, mass, materials, voltage, energy density, power density, peak power, state of function, internal resistance, self-discharge, efficiency, current temperature, ambient temperature, thermal mass, humidity, atmospheric pressure, time of day/time of year, characteristics of the load or charger to which it will be connected, C rate capability or charge and discharge rate.

13. The method of claim 11, further comprising using the actuator to move the multiple energy storage cells together to thereby replace the first energy storage pack with the second energy storage pack in the operational zone.

14. The method of claim 11, wherein the electrical device is a motor coupled to a flywheel.

15. The method of claim 11, wherein the electrical device is a battery charger.

16. The method of claim 11, further comprising:

providing a resting zone; and

using the actuator to move the multiple energy storage cells together to thereby dispose the first energy storage pack in the resting zone.

17. The method of claim 11, further comprising:

providing an additional operational zone; and

using the actuator to move the multiple energy storage cells together to thereby dispose the first energy storage pack in the additional operational zone.

18. The method of claim 11, further comprising:

providing an additional operational zone; and

using the actuator to move the multiple energy storage cells together to thereby dispose the first energy storage pack in the additional operational zone and to dispose the second energy storage pack in the first operational zone.

19. The method of claim 11, further comprising using a controller for activating the actuator.

20. The method of claim 19, wherein the controller activates the actuator based on input received from one or more of an electric vehicle, a battery charger, and a sensor of parameters associated with one or more of the energy storage cells, said parameters selected from one or more of temperature, voltage, current, and power.

21. A battery system comprising:

a battery having first and second cells;

a controller for selecting, for each charge or discharge cycle of the battery, only one of the first or second cells for charging or discharging at a time;

a battery belt for mechanically linking the first and second cells together; and

an actuator coupled to the battery belt for selectively moving the first and second cells into different operational zones for effecting said charging or discharging based on commands from the controller.

22. The battery system of claim 21, wherein the first and second cells have different energy storage characteristics relating to one or more of state of charge, state of health, depth of discharge for a given application, capacity, size, density, chemistry, format, form factor, mass, materials, voltage, energy density, power density, peak power, state of function, internal resistance, self-discharge, efficiency, current temperature, ambient temperature, thermal mass, humidity, atmospheric pressure, time of day/time of year, characteristics of the load or charger to which it will be connected, C rate capability or charge and discharge rate.

23. The battery system of claim 21, further comprising a pair of opposing plates having electrodes defining said operational zones.

24. The battery of system of claim 21, further comprising a conduit defining said operational zones, the conduit having longitudinally separable halves in a zipper configuration.

25. A method for operating a battery having first and second cells, the method comprising:

operating the first and second cells on different charge/discharge cycles that are staggered in time, each cycle including a cooling period following a charge phase and a cooling period following a discharge phase,

wherein operating includes using a motor to rotate a flywheel.

26. The method of claim 25, wherein the first and second cells have different energy storage characteristics relating to one or more of state of charge, state of health, depth of discharge for a given application, capacity, size, density, chemistry, format, form factor, mass, materials, voltage, energy density, power density, peak power, state of function, internal resistance, self-discharge, efficiency, current temperature, ambient temperature, thermal mass, humidity, atmospheric pressure, time of day/time of year, characteristics of the load or charger to which it will be connected, C rate capability or charge and discharge rate.

27. The method of claim 25, wherein rotating the flywheel comprises spinning up the flywheel from a stationary state.

28. The method of claim 25, wherein rotating the flywheel comprises boosting a spin of the flywheel.

29. The method of claim 25, wherein the first and second cells are each connected to separate charge and discharge paths.