Catheter having a sensor and an extended working channel

• US 10,575,754 B2
• Filed: 08/04/2016
• Issued: 03/03/2020
• Est. Priority Date: 09/23/2015
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Costello, David M., Peterson, Alex A., Greenburg, Benjamin, Magnuson, Thomas D., Stolz, Brian T.
• Primary Examiner(s): Cohen, Lee S
• Application Number:
  US15/228,321
• Publication Number:
  US 20170079546A1
• Time in Patent Office: 1,307 Days
• CPC Class Codes: A61B 1/2676 Bronchoscopes
• CPC Class Codes: A61B 2034/2051 Electromagnetic tracking systems
• CPC Class Codes: A61B 5/06 Devices, other than using radiation, for detecting or locating foreign bodies for removing same A61B17/50 ; determining position of probes within or on the body of the patient
• CPC Class Codes: A61B 5/061 Determining position of a probe within the body employing means separate from the probe, e.g. sensing internal probe position employing impedance electrodes on the surface of the body A61B1/00158 takes precedence
• CPC Class Codes: A61B 5/062 using magnetic field
• CPC Class Codes: A61B 90/10 for stereotaxic surgery, e.g. frame-based stereotaxis
• CPC Class Codes: A61M 2025/0166 Sensors, electrodes or the like for guiding the catheter to a target zone, e.g. image guided or magnetically guided
• CPC Class Codes: A61M 25/0012 with embedded structures, e.g. coils, braids, meshes, strands or radiopaque coils
• CPC Class Codes: A61M 25/005 with embedded materials for reinforcement, e.g. wires, coils, braids

Abstract

A flexible catheter includes an elongated body, and a sensor. The elongated body has proximal and distal end portions and defines a working channel therethrough. The sensor is disposed in the distal end portion of the elongated body and is adapted for detecting the position of a distal end of the elongated body within the anatomy of a patient. The sensor is formed from a wire that forms a first layer of wraps about the distal end portion of the elongated body and that includes first and second leads that form a twisted pair proximal to the first layer of wraps. The twisted pair of the first and second leads extends to the proximal end portion of the elongated body.

Claims

1. A flexible catheter comprising:

an elongated body having a proximal end portion and a distal end portion, the elongated body defining a working channel therethrough;

a braid disposed within the elongated body and at least in part defining the working channel;

a sensor disposed in the distal end portion of the elongated body for detecting the position of a distal end of the elongated body within the anatomy of a patient, the sensor being formed from a wire forming a first layer of wraps disposed on an outer surface of the braid at the distal end portion, the wire including first and second leads that form a twisted pair proximal to the first layer of wraps and extending to a proximal end portion of the elongated body;

a handle assembly operably coupled to the proximal end portion of the elongated body, the handle assembly defining a slot and including a ring coupled to an outer surface of the handle assembly; and

a telescopic channel including a clip configured to slide along the slot defined by the handle assembly and engage the ring to removably couple the telescopic channel to the handle assembly.

2. The flexible catheter according to claim 1, wherein an outer coating is disposed over the braid for isolating the working channel from an environment surrounding the flexible catheter.

3. The flexible catheter according to claim 1, wherein the braid is formed of cords that define channels therebetween, the twisted pair of the wire disposed within one of the channels of the braid between the first layer of wraps and the proximal end portion.

4. The flexible catheter according to claim 1, wherein the elongated body includes an inner liner disposed within the braid.

5. The flexible catheter according to claim 1, wherein the first layer of wraps is transverse to a longitudinal axis of the elongated body.

6. The flexible catheter according to claim 1, wherein the wire forms a second layer of wraps about the distal end portion over the first layer of wraps.

7. The flexible catheter according to claim 6, wherein the first layer of wraps is in a first direction about the braid and the second layer of wraps is in a second direction about the distal end portion opposite the first direction.

8. The flexible catheter according to claim 1, wherein the slot defined by the handle assembly is configured to receive the clip of the telescopic channel such that the telescopic channel is rotatably fixed to the handle assembly when the clip is received in the slot.

9. A catheter system comprising:

a flexible catheter including;

an elongated body having a proximal end portion and a distal end portion, the elongated body defining a working channel therethrough;

a braid disposed within the elongated body and at least in part defining the working channel; and

a sensor disposed in the distal end portion of the elongated body for detecting the position of a distal end of the elongated body within the anatomy of a patient, the sensor being formed from a wire forming a first layer of wraps disposed on an outer surface of the braid at the distal end portion, the wire including first and second leads that form a twisted pair proximal to the first layer of wraps and extending to a proximal end portion of the elongated body;

a handle disposed over the proximal end portion of the elongated body, the handle longitudinally and rotatably fixed to the flexible catheter, the handle including an adapter in electrical communication with the sensor, the handle defining a slot and including a ring coupled to an outer surface of the handle; and

a telescopic channel disposed over a portion of the elongated body and including a clip configured to slide along the slot defined by the handle and engage the ring to removably couple a proximal portion of the telescopic channel to a distal portion of the handle.

10. The catheter system according to claim 9, wherein the slot defined by the handle is configured to receive the clip of the telescopic channel such that the telescopic channel is rotatably fixed to the handle when the clip is received in the slot.

11. A catheter system comprising:

an elongated body having a proximal end portion and a distal end portion, the elongated body defining a working channel therethrough;

a handle disposed over the proximal end portion of the elongated body, the handle defining a slot and including a ring coupled to an outer surface of the handle;

a braid disposed within the elongated body and at least in part defining the working channel;

a sensor including a wrapped portion disposed on an outer surface of the braid in the distal end portion of the elongated body adjacent a distal end of the elongated body and a lead portion extending proximally from the wrapped portion to the handle to electrically couple the lead portion to the handle; and

a telescopic channel including a clip configured to slide along the slot defined by the handle and engage the ring to removably couple a proximal portion of the telescopic channel to a distal portion of the handle.

12. The catheter system according to claim 11, wherein the sensor is formed of a continuous monolithic wire.

13. The catheter system according to claim 11, wherein the sensor is formed of a wire and the wrapped portion includes a first layer of wraps of the wire about the distal end portion of the elongated body.

14. The catheter system according to claim 13, wherein the wrapped portion includes a second layer of wraps formed over the first layer of wraps.

15. The catheter system according to claim 11, wherein the sensor is formed of a wire and the lead portion is formed from a twisted pair of leads of the wire.

16. The catheter system according to claim 11, wherein the elongate body defines helical channels about the working channel, the lead portion of the sensor disposed within a helical channel of the elongated body from the distal end portion to the handle.

17. The catheter system according to claim 16, wherein the braid is formed of cords that define the working channel, the helical channels defined between adjacent cords of the braid.

18. The catheter system according to claim 17, wherein the elongated body includes an outer coating disposed over the braid, the wrapped portion, and the lead portion, the outer coating configured to isolate the working channel from an environment surrounding the elongated body.

19. The catheter system according to claim 11, wherein the slot defined by the handle is configured to receive the clip of the telescopic channel such that the telescopic channel is rotatably fixed to the handle when the clip is received in the slot.