Vehicle charger positioning method and charger assembly

• US 10,576,833 B2
• Filed: 09/26/2016
• Issued: 03/03/2020
• Est. Priority Date: 09/26/2016
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Malek, Hadi, Boston, Daniel, Mathews, Jacob
• Primary Examiner(s): Whitmore, Stacy
• Application Number:
  US15/276,098
• Publication Number:
  US 20180086219A1
• Time in Patent Office: 1,254 Days
• CPC Class Codes: B60L 53/16 Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
• CPC Class Codes: B60L 53/305 Communication interfaces
• CPC Class Codes: B60L 53/35 Means for automatic or assisted adjustment of the relative position of charging devices and vehicles
• CPC Class Codes: B60L 53/62 in response to charging parameters, e.g. current, voltage or electrical charge
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02J 7/00034 Charger exchanging data with an electronic device, i.e. telephone, whose internal battery is under charge
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles
• CPC Class Codes: Y02T 90/16 Information or communication technologies improving the operation of electric vehicles

Abstract

An exemplary charger positioning method includes, among other things, positioning a charging plug of a conductive charger relative to a charge port of a vehicle based on a wireless transmission between the conductive charger and the vehicle. An exemplary charger assembly includes a transmitter system associated with one of a vehicle or a conductive charger, a receiver system associated with the other of the vehicle or the conductive charger, and an actuator that moves a charging plug of the conductive charger to a charging position in response to a transmission from the transmitter system.

Claims

1. A charger positioning method, comprising:

positioning a charging plug of a conductive charger relative to a charge port of a vehicle based on an intensity of a magnetic field that is transmitted from a plurality of coils distributed about the charge port or about the charging plug, the positioning including moving the charging plug from a non-charging position to a charging position, wherein the plurality of coils are noncharging coils, wherein the plurality of coils are configured to be turned on when inductive charging using the inductive charger.

2. The charger positioning method of claim 1, wherein the magnetic field emanates from the plurality of coils distributed about the charge port of the vehicle and is received by the conductive charger.

3. The charger positioning method of claim 1, wherein the method comprises charging the vehicle after the positioning without using the plurality of coils, and keeping the plurality of coils turned on during the charging.

4. The charger positioning method of claim 1, wherein the positioning is based further on infrared recognition.

5. The charger positioning method of claim 1, wherein the positioning is based further on ultrasonic recognition.

6. The charger positioning method of claim 1, wherein the positioning is based further on optical recognition.

7. The charger positioning method of claim 1, further comprising receiving a portion of the charging plug or the charge port within the other of the charging plug or the charge port when the charging plug is in the charging position, and conductively charging the vehicle through the charge port when the charging plug is in the charging position.

8. The charger positioning method of claim 1, wherein the positioning comprises automatically moving the charging plug to a position corresponding to the maximum detected magnetic field at a given frequency.

9. The charger positioning method of claim 1, wherein the magnetic field includes a vehicle identifier, and the positioning comprises positioning automatically positioning the charging plug based on an offset associated with the vehicle identifier.

10. The charger positioning method of claim 1, wherein each of the coils in the plurality of coils is configured to emit a magnetic field that is below 100 kHz.

11. The charging positioning method of claim 1, further comprising triangulating on a position of the charge port during the positioning.

12. A charger assembly, comprising:

a transmitter system associated with one of a vehicle or a conductive charger, the transmitter system including a plurality of coils distributed about a charge port of the vehicle or distributed about a charge plug of the conductive charger, wherein each of the coils in the plurality of coils is configured to emit a magnetic field having an intensity that is substantially less than an intensity of a magnetic field generated by a coil used in an inductive charge of the vehicle;

a receiver system associated with the other of the vehicle or the conductive charger; and

an actuator that moves the charging plug of the conductive charger to a charging position in response to an intensity of a magnetic field, the magnetic field emanating from the plurality of coils of the transmitter system.

13. The charger assembly of claim 12, further comprising an infrared transmitter and an infrared detector, wherein the actuator moves the charging plug to the charging position additionally in response to an infrared signal.

14. The charger assembly of claim 12, further comprising an ultrasonic transmitter and an ultrasonic detector, wherein the actuator moves the charging plug to the charging position additionally in response to an ultrasonic signal.

15. The charger assembly of claim 12, further comprising an optical transmitter and an optical detector, wherein the actuator moves the charging plug to the charging position additionally in response to an optical signal.

16. The charger assembly of claim 12, wherein the transmitter system comprises at least three individual transmitters.

17. The charger assembly of claim 16, wherein each of the individual transmitters is a coil having a quality factor that is greater than or equal to ten.

18. The charger assembly of claim 12, wherein the plurality of coils are each a rectangular or square coil that is less than 12.7 millimeters by 12.7 millimeters.

19. A charger positioning method, comprising:

turning on a plurality of coils that are distributed about a conductive charge port so that the plurality of coils transmit a magnetic field, each coil within the plurality of coils a rectangular or square coil that is less than 12.7 millimeters by 12.7 millimeters, the magnetic field having an intensity that is substantially less than magnetic fields generated by coils used in inductive charges;

positioning a charging plug of a conductive charger relative to the conductive charge port of a vehicle based on an intensity of the magnetic field, the positioning including moving the charging plug from a non-charging position to a charging position; and

charging the vehicle through the conductive charge port after moving the charging plug to the charging position, and keeping the plurality of coils turned on during the charging.