Syringe plunger positioning apparatus and method

• US 10,589,022 B2
• Filed: 12/30/2015
• Issued: 03/17/2020
• Est. Priority Date: 12/30/2015
• Status: Active Grant

• Current Assignee: Baxter Corporation Englewood (Baxter International Inc.)
• Original Assignee: Baxter Corporation Englewood (Baxter International Inc.)
• Inventors: Stultz, Tammy, Smith, Randall Wallace, Umanskiy, Yuriy Konstantinovich
• Primary Examiner(s): Sirmons, Kevin C
• Assistant Examiner(s): Lalonde, Alexandra
• Application Number:
  US14/984,285
• Publication Number:
  US 20170189608A1
• Time in Patent Office: 1,539 Days
• CPC Class Codes: A61M 2005/14573 with a replaceable reservoir for quick connection/disconnection with a driving system
• CPC Class Codes: A61M 2005/2006 Having specific accessories
• CPC Class Codes: A61M 2205/3306 Optical measuring means
• CPC Class Codes: A61M 5/1456 with a replaceable reservoir comprising a piston rod to be moved into the reservoir, e.g. the piston rod is part of the removable reservoir
• CPC Class Codes: A61M 5/1782 Devices aiding filling of syringes in situ combination of a vial and a syringe for transferring or mixing their contents A61J1/2096, filling of medical containers in general B65B3/003
• CPC Class Codes: A61M 5/20 Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically A61M5/142 , A61M5/46 take precedence; hypodermic projectiles F42B12/54

Abstract

An apparatus and method for syringe plunger positioning employing an actuator for linear advancement and retraction of the support member along a predetermined axis, and a plurality of arm members each interconnected to the support for movement therewith, and each moveable relative to the support member in corresponding different directions towards and away from the predetermined axis. The actuator may be operable to advance the support member to an advanced position for movement of the arm members from an open position to a closed position, and to retract the support member from the advanced position so that of the arm members engage an inside surface of a plunger button of syringe having a barrel located in a fixed, axially aligned position on the predetermined axis. The apparatus and method may be employed in conjunction with syringe plunger positioning (e.g. for filling operations) that accommodates a variety of syringe plunger configurations.

Claims

1. An apparatus for syringe plunger positioning, comprising:

an actuator to linearly advance and retract a support member along a predetermined axis;

a plurality of arm members, each interconnected to the support member for movement therewith from an open position to a closed position, and each moveable relative to the support member in corresponding different directions toward the predetermined axis, wherein the actuator is operable to advance the support member to an advanced position for movement of said plurality of arm members in said different corresponding directions towards the predetermined axis from the open position to the closed position, prior to contacting a plunger button of a syringe, and to retract the support member from the advanced position so that distal end portions of each of the plurality of arm members engage an inside surface of the plunger button of the syringe having a barrel located in a fixed, axially aligned position on the predetermined axis.

2. The apparatus of claim 1, further comprising:

a contact member interconnected to the support member for movement therewith, and located and moveable relative to the support member along the predetermined axis so that, upon said advancement of the support member to said advanced position by said actuator, the contact member is engageable with and displaceable from a forward position to a rearward position along the predetermined axis, relative to the support member, by an outside surface of the plunger button of the syringe having the barrel located in the fixed, axially aligned position on the predetermined axis.

3. The apparatus of claim 2, wherein said contact member is provided so that, upon said retraction of the support member from said advanced position by the actuator said contact member automatically moves from said rearward position to a stop position, relative to the support member, contemporaneous with retraction of said distal end portions of the plurality of arm members into engagement with the inside surface of the plunger button of the syringe, and further comprising:

a first sensor for sensing said movement of said contact member from said rearward position to said stop position, relative to the support member, and for providing a first sensor output indicative thereof, wherein said first sensor output is employable to control said actuator to retract said support member to a retracted position that is a predetermined draw distance along said predetermined axis from a position of the support member that corresponds with said sensing of the movement of the contact member from said rearward position to said stop position, relative to the support member.

4. The apparatus of claim 3, wherein said predetermined draw distance corresponds with a predetermined magnitude of syringe filling with a flowable material.

5. The apparatus of claim 3, wherein said contact member is biased toward said forward position so that, upon said retraction of the support member from said advanced position by the actuator, said biasing is configured to automatically move the contact member from said rearward position to said stop position, relative to the support member.

6. The apparatus of claim 3, wherein said first sensor is a capacitive sensor comprising:

a first conductive surface supported by and moveable with said support member; and

,

a second conductive surface supported by and moveable with said contact member, wherein said capacitive sensor is operable to sense an electrical capacitance between said first and second conductive surfaces, and to provide said first sensor output indicative of the sensed capacitance.

7. The apparatus of claim 6, further comprising:

a processor for processing said first sensor output during movement of said contact member from the rearward position to the stop position to determine when the contact member reaches the stop position, wherein upon a controller is operable to control said actuator to retract said support member said predetermined draw distance to said retracted position.

8. The apparatus of claim 3, wherein said actuator comprises an electric motor, and further comprising:

a controller operable to automatically control operation of the motor to advance said support member to said advanced position, and to automatically control operation of the motor to retract said support member from said advanced position to said retracted position utilizing said first sensor output.

9. The apparatus of claim 8, wherein said controller is operable to automatically control operation of the motor to retract said support member from said advanced position to said retracted position in a continuous motion.

10. The apparatus of claim 8, wherein said actuator further comprises:

a linear actuator extending along said predetermined axis and operatively interconnected to an output shaft of said motor and to said support member for driven movement of said support member along said predetermined axis upon operation of said motor.

11. The apparatus of claim 8, further comprising:

a second sensor for sensing positioning of the support member in a predetermined home location and for providing second sensor output indicative thereof to said controller, wherein said controller is operable to automatically control said motor to advance said support member a predetermined positioning distance along said predetermined axis from said predetermined home location to said advanced position.

12. The apparatus of claim 11, wherein said plurality of arm members are each moveable so that said corresponding distal end portions follow corresponding different arcuate paths towards said predetermined axis.

13. The apparatus of claim 12, wherein said plurality of arm members are pivotally interconnected to a housing fixedly interconnected to an upstanding portion of said support member.

14. The apparatus of claim 13, wherein said plurality of arm members comprises two arm members disposed for pivotal movement towards and away from said predetermined axis on opposing sides of the predetermined axis and, wherein said two arm members are disposed for said pivotal movement in a common plane comprising said predetermined axis.

15. The apparatus of claim 13, wherein said plurality of arm members are each biased to said closed position relative to said predetermined axis, and further comprising:

a solenoid having an end portion extending from the housing and selectively displaceable upon activation of said solenoid to engage said plurality of arm members and thereby pivot the plurality of arm members from said closed position to the open position relative to the predetermined axis, wherein the end portion is disc-shaped and has a contact portion that is parallel to corresponding engagement portions of said plurality of arm members when said plurality of arm members are in the open position.

16. The apparatus of claim 15, further comprising:

a controller for automatically controlling activation and deactivation of said solenoid, wherein said solenoid is deactivated when said support member is located in said advanced position, and when the support member is retracted from the advanced position.

17. The apparatus of claim 12, wherein said plurality of arm members each define a U-shaped configuration along a length thereof.

18. The apparatus of claim 17, wherein said plurality of arm members each include first and second portions defining an included angle of between about 9°

to about 75°

between the first and second portions.

19. The apparatus of claim 17, wherein said distal end portions of said plurality of arm members each comprise reduced ends that taper towards said support member when said plurality of arms are biased to said closed position relative to said predetermined axis.

20. The apparatus of claim 1, wherein said plurality of arm members are moveable for synchronous advancement of said corresponding distal end portions toward said predetermined axis.