Catheter assembly including sealing member

• US 10,589,065 B2
• Filed: 08/06/2018
• Issued: 03/17/2020
• Est. Priority Date: 09/30/2010
• Status: Active Grant

• Current Assignee: Mozarc Medical US LLC
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Haarala, Brett, Braga, Richard M.
• Primary Examiner(s): Zhang, Jenna
• Application Number:
  US16/055,198
• Publication Number:
  US 20180344976A1
• Time in Patent Office: 589 Days
• CPC Class Codes: A61M 1/3661 for haemodialysis
• CPC Class Codes: A61M 2025/0031 characterized by lumina for withdrawing or delivering, i.e. used for extracorporeal circuit treatment
• CPC Class Codes: A61M 2025/0037 characterized by lumina being arranged side-by-side
• CPC Class Codes: A61M 25/0014 Connecting a tube to a hub
• CPC Class Codes: A61M 25/0028 characterized by features relating to at least one lumen located at the proximal part of the catheter, e.g. alterations in lumen shape or valves catheter hubs A61M25/0097
• CPC Class Codes: A61M 25/0097 characterised by the hub connectors A61M39/10
• CPC Class Codes: A61M 39/10 Tube connectors; Tube couplings A61M39/02 takes precedence; connecting needles to syringes or hubs A61M5/34; connecting catheter tubes to hubs A61M25/0014

Abstract

A catheter assembly includes a catheter, a hub, and a sealing member. The catheter defines one or more lumens. The hub includes one or more hub extensions dimensioned to be received within the one or more lumens of the catheter. The sealing member is positioned adjacent the interface of the catheter and the hub. The sealing member includes an expandable material which increases in volume upon exposure to moisture.

Claims

1. A catheter assembly, comprising:

a catheter, an inner wall of the catheter defining at least one lumen;

a hub including a hub extension dimensioned to be received within the lumen of the catheter and a casing defining a cavity; and

an expandable sealing member positioned within the cavity, the expandable sealing member configured to increase in volume upon exposure to moisture,

wherein when the hub extension is received within the lumen of the catheter, a proximal end of the catheter abuts the expandable sealing member positioned between the inner wall of the catheter and the hub extension such that upon exposure to moisture, the expandable sealing member fills in any gaps between the hub extension and the inner wall of the catheter defining the lumen.

2. The catheter assembly of claim 1, wherein the sealing member is constrained in a radially outward direction by the casing.

3. The catheter assembly of claim 1, wherein at least a portion of at least one of the catheter or the hub includes a rigid material and wherein at least another portion of at least one of the catheter or the hub includes an elastomeric material.

4. The catheter assembly of claim 1, wherein the expandable sealing member includes at least one of a hydrophilic polymer or a hydrophilic gel.

5. The catheter assembly of claim 1, wherein the sealing member includes a bioactive agent.

6. The catheter assembly of claim 1, wherein when the hub extension is received within the lumen of the catheter, the hub extension does not fully engage the inner wall of the catheter such that one or more points of poor engagement exist between the hub extension and the inner wall, and wherein the sealing member is configured to expand into the one or more points of poor engagement between the hub extension and the inner wall of the catheter.

7. The catheter assembly of claim 1, wherein the expandable sealing member is coated or chemically bonded to at least a portion of the inner wall of the catheter defining the lumen, coated or chemically bonded to an external surface of the hub extension, or both coated or chemically bonded to the at least the portion of the inner wall of the catheter defining the lumen and the external surface of the hub extension.

8. A catheter assembly comprising:

a catheter comprising an inner wall, a first connector surface of the inner wall defining a lumen;

a hub including a hub extension dimensioned to be received within the lumen of the catheter, the hub extension defining a second connector surface; and

an expandable sealing member configured to increase in volume upon exposure to moisture, wherein when the hub extension is received within the lumen of the catheter, the sealing member is configured to simultaneously contact the first connector surface and the second connector surface upon exposure to moisture.

9. The catheter assembly of claim 8, wherein at least a portion of at least one of the catheter or the hub includes a rigid material and wherein at least another portion of at least one of the catheter or the hub includes an elastomeric material.

10. The catheter assembly of claim 8, wherein the expandable sealing member includes at least one of a hydrophilic polymer or a hydrophilic gel.

11. The catheter assembly of claim 8, wherein the sealing member defines a sleeve, the sleeve being positionable on at least a portion of at least one of the first or second connector surfaces.

12. The catheter assembly of claim 11, wherein the catheter defines at least two lumens and the sleeve defines at least two lumens, each lumen of the sleeve being dimensioned to accommodate a respective lumen of the at least two lumens of the catheter.

13. The catheter assembly of claim 8, wherein the sealing member includes a bioactive agent.

14. The catheter assembly of claim 8, wherein when the hub extension is received within the lumen of the catheter, the second connector surface of the hub extension does not fully engage the first connector surface of the catheter such that one or more points of poor engagement exist between the first connector surface and the second connector surface, and wherein the sealing member is configured to expand into the one or more points of poor engagement between the first connector surface and the second connector surface.

15. The catheter assembly of claim 8, wherein when the hub extension is received within the lumen of the catheter, the sealing member is compressed between the hub and a proximal end of the catheter.

16. A catheter assembly, comprising:

a catheter comprising an inner wall defining a lumen;

a hub including a hub extension dimensioned to be received within the lumen of the catheter; and

an expandable sealing member configured to increase in volume upon exposure to moisture, wherein the sealing member is coated or chemically bonded to at least a portion of the inner wall of the catheter defining the lumen, coated or chemically bonded to an external surface of the hub extension, or both coated or chemically bonded to the at least the portion of the inner wall of the catheter defining the lumen and the external surface of the hub extension,

wherein, upon exposure to moisture and when the external surface of the hub extension is received within the lumen of the catheter, the sealing member is configured to expand to form a seal between the catheter and the hub.

17. The catheter assembly of claim 16, wherein the expandable sealing member includes at least one of a hydrophilic polymer or a hydrophilic gel.

18. The catheter assembly of claim 16, wherein the hub extension defines a first connector surface and the inner wall of the catheter defines a second connector surface defining the lumen, and wherein the sealing member defines a sleeve, the sleeve being positionable on at least a portion of at least one of the first connection surface or the second connection surface.

19. The catheter assembly of claim 16, wherein when the hub extension is received within the lumen of the catheter, the hub extension does not fully engage a surface of the catheter defining the lumen such that one or more points of poor engagement exist between the hub extension and the surface, and wherein the sealing member is configured to expand into the one or more points of poor engagement between the hub extension and the surface of the catheter.

20. The catheter assembly of claim 16, wherein when the hub extension is received within the lumen of the catheter, the sealing member is compressed between the hub and the proximal end of the catheter.