Power distribution architecture with series-connected bus converter

• US 10,594,223 B1
• Filed: 06/28/2018
• Issued: 03/17/2020
• Est. Priority Date: 07/02/2013
• Status: Active Grant

• Current Assignee: Vicor Corporation
• Original Assignee: VLT Incorporated (Vicor Corporation)
• Inventors: Vinciarelli, Patrizio, D'Amico, Andrew
• Primary Examiner(s): Chang, Joseph
• Application Number:
  US16/022,636
• Time in Patent Office: 628 Days
• Field of Search: 307 82
• CPC Class Codes: H02M 1/0058 by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826
• CPC Class Codes: H02M 1/0064 Magnetic structures combining different functions, e.g. storage, filtering or transformation
• CPC Class Codes: H02M 1/0093 wherein the output is created by adding a regulated voltage to or subtracting it from an unregulated input
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: H02M 3/33561 having more than one ouput with independent control
• CPC Class Codes: H02M 3/33576 having at least one active switching element at the secondary side of an isolation transformer
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

Apparatus for power conversion are provided. One apparatus includes a power converter including an input circuit and an output circuit. The power converter is configured to receive power from a source for providing power at a DC source voltage V_S. The power converter is adapted to convert power from the input circuit to the output circuit at a substantially fixed voltage transformation ratio K_DC=V_OUT/V_IN at an output current, wherein V_IN is an input voltage and V_OUT is an output voltage. The input circuit and at least a portion of the output circuit are connected in series across the source, such that an absolute value of the input voltage V_IN applied to the input circuit is approximately equal to the absolute value of the DC source voltage V_S minus a number N times the absolute value of the output voltage V_OUT, where N is at least 1.

Claims

1. A method of delivering power comprising:

providing a source adapted to deliver power at a DC source voltage, V_S, where the source voltage may vary over a first voltage range;

providing a first power conversion stage having an input circuit and an output circuit, the first power conversion stage being adapted over the first voltage range to convert power from the input circuit to the output circuit at a substantially fixed voltage transformation ratio, K_DC, at an output current, wherein an input voltage V_IN is applied to the input circuit and an output voltage V_OUT is produced by the output of the first power conversion stage, and wherein the substantially fixed voltage transformation ratio can be represented as K_DC=V_OUT/V_IN;

connecting the input circuit to receive power from the source;

providing a power regulation stage having a regulator input connected to receive power from the output circuit of the first power conversion stage at the output voltage, V_OUT, and a regulator output connected to supply power to a respective load at a load voltage, V_Load, the power regulation stage being separated by a distance from the first power conversion stage;

providing a galvanic connection between the input circuit of the first power conversion stage and the output circuit of the first power conversion stage;

using an inductive component and one or more power switches in the input circuit, the output circuit, or both of the first power conversion stage;

reducing a voltage across the one or more switches prior to turning ON said one or more switches using a current flowing in the inductive component to charge and discharge capacitances in the first power conversion stage; and

setting the voltage transformation ratio, K_DC=V_OUT/V_IN of the first power conversion stage to a value that is less than 1.

2. The method of claim 1, wherein the first power conversion stage is a self-contained assembly adapted to be installed as a unit.

3. The method of claim 1, further comprising a circuit board, wherein the first conversion stage and at least one regulator are assembled to the circuit board and the regulation stage is configured to supply power to an integrated circuit.

4. The method of claim 1, further comprising providing a switch controller in the first power conversion stage, the switch controller being adapted to operate the primary switches in a series of converter operating cycles, each converter operating cycle being characterized by two power transfer intervals of essentially equal duration, each interval having a duration less than the characteristics resonant period, during which one or more of the switches are ON and power is transferred from the input to the output via a transformer.

5. The method of claim 1, further comprising providing a DC blocking capacitor in the input circuit or the output circuit or both.

6. The method of claim 1, further comprising providing control circuitry referenced to a system ground.

7. The method of claim 1, wherein the first power conversion stage produces a polarity change between the input voltage and the output voltage.

8. The method of claim 1, further comprising providing control circuitry referenced to a system ground.

9. The method of claim 1, further comprising setting the source voltage, V_S, to a nominal value between 38 volts and 55 volts DC.

10. The method of claim 9, further comprising setting the source voltage, V_S, to 50 volts DC nominal.

11. The method of claim 1, further comprising setting the voltage transformation ratio, K_DC=V_OUT/V_IN, of the first power conversion stage to a value that produces a nominal output voltage at or near 10 volts DC.

12. The method of claim 1, further comprising setting the voltage transformation ratio, K_DC=V_OUT/V_IN, of the first power conversion stage to a value that is 1/4 or less.

13. The method of claim 1, further comprising locating the first power conversion stage at or near an input on a first printed circuit board for receiving power from the source and locating the power regulation stage at or near an integrated circuit on the first printed circuit board, wherein the integrated circuit receives power from power regulation stage.

14. The method of claim 1, wherein one or more power switches are used in the output circuit of the first power conversion stage and further comprising controlling the one or more switches in the output circuit to turn ON and OFF at times of essentially zero current.

15. The method of claim 14, wherein one or more power switches are used in the input circuit of the first power conversion stage and further comprising controlling the one or more switches in the input circuit to turn ON and OFF essentially at times when a resonant portion of current is essentially zero.

16. The method of claim 1, further comprising forming a resonant circuit including the inductive component, the resonant circuit having a Q less than 13.

17. The method of claim 1, further comprising forming a resonant circuit including the inductive component, the resonant circuit having a Q less than 8.

18. The method of claim 1, further comprising forming a resonant circuit including the inductive component, the resonant circuit having a characteristic resonant frequency greater than 500 KHz and a Q less than 10.

19. The method of claim 16, wherein the resonant circuit is a series resonant circuit.

20. The method of claim 14, wherein the one or more switches in the output circuit are used to rectify power.

21. The method of claim 1, further comprising using a sinusoidal current waveform in the output circuit to limit slew rates in one or more switches used to rectify power in the output circuit.