Angular selective grating coupler for waveguide display

• US 10,598,938 B1
• Filed: 11/09/2018
• Issued: 03/24/2020
• Est. Priority Date: 11/09/2018
• Status: Active Grant

• Current Assignee: META Platforms Technologies LLC (Meta Platforms, Inc. (f/k/a Facebook, Inc.))
• Original Assignee: Facebook Technologies, LLC (Meta Platforms, Inc. (f/k/a Facebook, Inc.))
• Inventors: Huang, Ningfeng, Lee, Hee Yoon
• Primary Examiner(s): Pak, Sung H
• Application Number:
  US16/186,120
• Time in Patent Office: 501 Days
• CPC Class Codes: G02B 2027/0125 Field-of-view increase by wavefront division
• CPC Class Codes: G02B 2027/0174 holographic
• CPC Class Codes: G02B 2027/0178 Eyeglass type eyeglass details G02C
• CPC Class Codes: G02B 27/0093 with means for monitoring data relating to the user, e.g. head-tracking, eye-tracking
• CPC Class Codes: G02B 27/0172 characterised by optical features
• CPC Class Codes: G02B 27/4205 having a diffractive optical element [DOE] contributing to image formation, e.g. whereby modulation transfer function MTF or optical aberrations are relevant
• CPC Class Codes: G02B 27/4272 having plural diffractive elements positioned sequentially along the optical path
• CPC Class Codes: G02B 6/0011 the light guides being planar or of plate-like form
• CPC Class Codes: G02B 6/124 Geodesic lenses or integrated gratings
• CPC Class Codes: G02B 6/34 utilising prism or grating G02B6/293 takes precedence
• CPC Class Codes: G02B 6/4214 the intermediate optical element having redirecting reflective means, e.g. mirrors, prisms for deflecting the radiation from horizontal to down- or upward direction toward a device G02B6/4246 takes precedence

Abstract

An optical coupler for a waveguide-based display includes a slanted surface-relief grating that includes a plurality of regions. Different regions of the plurality of regions of the slanted surface-relief grating have different angular selectivity characteristics for incident display light. Display light for different viewing angles is diffracted by different regions of the slanted surface-relief grating.

Claims

1. An optical coupler for a waveguide-based display, the optical coupler comprising:

a slanted surface-relief grating including a plurality of regions,

wherein different regions of the plurality of regions of the slanted surface-relief grating have at least one of different respective grating duty cycles or different respective refractive index modulations such that the different regions have different angular selectivity characteristics for incident display light; and

wherein display light for different viewing angles is diffracted by the different regions of the plurality of regions of the slanted surface-relief grating.

2. The optical coupler of claim 1, wherein the different regions of the plurality of regions of the slanted surface-relief grating have different slant angles.

3. The optical coupler of claim 1, wherein:

the slanted surface-relief grating comprises an overcoat layer filling gaps in the slanted surface-relief grating; and

the different regions of the plurality of regions of the slanted surface-relief grating have different refractive indexes in the overcoat layer.

4. The optical coupler of claim 3, wherein the overcoat layer includes different materials or a same material with the different doping at the different regions of the plurality of regions of the slanted surface-relief grating.

5. The optical coupler of claim 1, wherein:

the slanted surface-relief grating comprises an overcoat layer filling gaps in the slanted surface-relief grating; and

a difference between a refractive index of the overcoat layer and a refractive index of the slanted surface-relief grating is equal to or greater than 0.2.

6. The optical coupler of claim 1, wherein:

the slanted surface-relief grating is configured to couple display light out of a waveguide of the waveguide-based display; and

the display light diffracted by the different regions of the plurality of regions of the slanted surface-relief grating out of the waveguide propagates at different directions towards an eyebox of the waveguide-based display.

7. The optical coupler of claim 6, wherein an area of the eyebox is less than one fifth of an output area of the waveguide-based display.

8. The optical coupler of claim 1, wherein:

each region of the plurality of regions of the slanted surface-relief grating is configured to couple display light for a respective field of view into a waveguide of the waveguide-based display and prevent coupled display light for other fields of view from being coupled out of the waveguide by the slanted surface-relief grating; and

the display light diffracted by the different regions of the plurality of regions of the slanted surface-relief grating into the waveguide propagates at different directions within the waveguide.

9. The optical coupler of claim 1, wherein the slanted surface-relief grating is formed on a front or back surface of the waveguide-based display.

10. The optical coupler of claim 1, wherein a width of each of the plurality of regions is between 10 micrometers and 1 millimeter.

11. The optical coupler of claim 1, wherein the display light diffracted by each region of the plurality of regions of the slanted surface-relief grating has an angular range greater than 10°

.

12. The optical coupler of claim 1, wherein a slant angle of the slanted surface-relief grating is greater than 30°

.

13. A waveguide-based near-eye display, comprising:

a substrate; and

an output coupler including a slanted surface-relief grating formed on a surface of the substrate, the slanted surface-relief grating including a plurality of regions,

wherein different regions of the plurality of regions of the slanted surface-relief grating have at least one of different respective grating duty cycles or different respective refractive index modulations such that the different regions have different angular selectivity characteristics for incident display light; and

wherein display light for different fields of view propagates at different respective angles within the substrate and thus is diffracted by the different regions of the plurality of regions of the slanted surface-relief grating to propagate at different respective directions towards an eyebox of the waveguide-based near-eye display.

14. The waveguide-based near-eye display of claim 13, wherein:

the different regions of the plurality of regions of the slanted surface-relief grating have different grating duty cycles that range from 5% to 95%; and

a depth of the slanted surface-relief grating is greater than a threshold value.

15. The waveguide-based near-eye display of claim 14, wherein the threshold value is greater than a half of a grating period of the slanted surface-relief grating.

16. The waveguide-based near-eye display of claim 13, wherein:

the slanted surface-relief grating comprises an overcoat layer filling gaps in the slanted surface-relief grating; and

the different regions of the plurality of regions of the slanted surface-relief grating have different refractive indexes in the overcoat layer.

17. The waveguide-based near-eye display of claim 13, wherein:

the slanted surface-relief grating comprises an overcoat layer filling gaps in the slanted surface-relief grating; and

a difference between a refractive index of the overcoat layer and a refractive index of the slanted surface-relief grating is equal to or greater than 0.2.

18. The waveguide-based near-eye display of claim 13, wherein the display light diffracted by each region of the plurality of regions of the slanted surface-relief grating has an angular range greater than 10°

.

19. The waveguide-based near-eye display of claim 13, further comprising:

a light source; and

an input coupler formed on the substrate and configured to couple display light from the light source into the substrate, wherein;

the input coupler includes a plurality of regions having different angular selectivity characteristics; and

each region of the plurality of regions of the input coupler is configured to couple display light within a respective angular range into the substrate.

20. A method of displaying images using a waveguide-based near-eye display, the method comprising:

diffracting, by a first region of a slanted grating coupler, only a first portion of display light out of a waveguide, the first portion of display light propagating at angles within a first angular range towards an eyebox of the waveguide-based near-eye display; and

diffracting, by a second region of the slanted grating coupler, only a second portion of display light out of the waveguide, the second portion of display light propagating at angles within a second angular range towards the eyebox of the waveguide-based near-eye display, the second angular range different from the first angular range,

wherein the first region and the second region are characterized by at least one of different respective grating duty cycles or different respective refractive index modulations.