Systems and methods for increasing convective clearance of undesired particles in a microfluidic device

• US 10,603,419 B2
• Filed: 02/17/2016
• Issued: 03/31/2020
• Est. Priority Date: 01/11/2013
• Status: Active Grant

• Current Assignee: Charles Stark Draper Laboratory Incorporated, Johnson & Johnson Innovation LLC (Johnson & Johnson)
• Original Assignee: Charles Stark Draper Laboratory Incorporated
• Inventors: Charest, Joseph L., Nohilly, Martin, Dibiasio, Christopher, Borenstein, Jeffrey T., Laurenzi, Mark, Wilson, Jonathan
• Primary Examiner(s): Patel, Pranav N
• Application Number:
  US15/046,152
• Publication Number:
  US 20160158428A1
• Time in Patent Office: 1,504 Days
• CPC Class Codes: A61M 1/16 with membranes
• CPC Class Codes: A61M 1/1601 Control or regulation
• CPC Class Codes: A61M 1/1603 Regulation parameters
• CPC Class Codes: A61M 1/1631 having non-tubular membranes, e.g. sheets
• CPC Class Codes: A61M 1/1694 with recirculating dialysing liquid
• CPC Class Codes: A61M 1/34 Filtering material out of the blood by passing it through a membrane, i.e. hemofiltration or diafiltration
• CPC Class Codes: A61M 1/3403 Regulation parameters
• CPC Class Codes: A61M 1/3406 Physical characteristics of the filtrate, e.g. urea
• CPC Class Codes: A61M 1/3434 with pre-dilution and post-dilution
• CPC Class Codes: A61M 1/3437 downstream of the filter, e.g. post-dilution with filtrate
• CPC Class Codes: A61M 1/3441 Substitution rate control as a function of the ultrafiltration rate
• CPC Class Codes: A61M 2202/0413 Blood
• CPC Class Codes: A61M 2205/0244 Micromachined materials, e.g. made from silicon wafers, microelectromechanical systems [MEMS] or comprising nanotechnology
• CPC Class Codes: A61M 2205/3331 Pressure; Flow
• CPC Class Codes: A61M 2205/3334 Measuring or controlling the flow rate
• CPC Class Codes: A61M 2230/207 hematocrit
• CPC Class Codes: B01D 61/28 Apparatus therefor
• CPC Class Codes: B01D 63/088 Microfluidic devices comprising semi-permeable flat membranes
• CPC Class Codes: B81B 7/0009 Structural features, others than packages, for protecting a device against environmental influences B81C1/00777 takes precedence

Abstract

A microfluidic device for increasing convective clearance of particles from a fluid is provided. In some implementations, described herein the microfluidic device includes multiple layers that each define infusate, blood, and filtrate channels. Each of the channels have a pressure profile. The device can also include one or more pressure control features. The pressure control feature controls a difference between the pressure profiles along a length of the device. For example, the pressure control feature can control the difference between the pressure profile of the filtrate channel and the pressure profile of the blood channel. In some implementations, the pressure control feature controls the pressure difference between two channels such that the difference varies along the length of the channels by less than 50% of the pressure difference between the channels at the channels'"'"' inlets.

Claims

1. A microfluidic device comprising:

a first layer defining an infusate channel, the infusate channel having a first pressure profile with a first slope along a length of the infusate channel;

a second layer defining a blood channel in fluidic communication with the infusate channel, the blood channel having a second pressure profile with a second slope along a length of the blood channel;

a filtrate layer defining a filtrate channel in fluidic communication with the blood channel, the filtrate channel having a third pressure profile with a third slope along a length of the filtrate channel;

a first interchannel flow barrier separating the infusate channel and the blood channel, wherein the first interchannel flow barrier includes a plurality of openings defined through the first interchannel flow barrier, allowing passage of fluid from the infusate channel into the blood channel;

a second interchannel flow barrier separating the filtrate channel and the blood channel;

a first controllable flow control device along a length of the filtrate channel configured to actively control the third slope of the third pressure profile along the length of the filtrate channel relative to the second slope of the second pressure profile along the length of the blood channel;

a second controllable flow control device configured to actively control the first slope of the first pressure profile along the length of the infusate channel relative to the second slope of the second pressure profile along the length of the blood channel; and

a control system configured to modify a state of the first controllable flow control device and the second controllable flow control device such that the first slope of the first pressure profile along the length of the infusate channel is substantially parallel to the third slope of the third pressure profile along the length of the filtrate channel.

2. The microfluidic device of claim 1, further comprising at least one pressure sensor coupled to the control system, wherein the control system is configured to modify the state of the first or second controllable flow control device responsive to an output of the at least one pressure sensor.

3. The microfluidic device of claim 1, wherein the first and second controllable flow control devices are one of a recirculating pump, a proportional valve, a diaphragm chamber, or an outflow pump.

4. The microfluidic device of claim 1, wherein the control system is configured to control the first and second controllable flow control devices such that the first pressure profile is substantially parallel to the second pressure profile.

5. The microfluidic device of claim 1, wherein the control system is configured to cause the first controllable flow control device to achieve a state such that the slope of the third pressure profile is greater than the slope of the second pressure profile.

6. The microfluidic device of claim 1, wherein the control system is configured to cause the first controllable flow control device to achieve a state such that the slope of the third pressure profile is less than the slope of the second pressure profile.

7. The microfluidic device of claim 1, comprising a third controllable flow control device configured to, along with the first controllable flow control device, actively control the slope of the third pressure profile along the length of the filtrate channel relative to the slope of the second pressure profile along the length of the blood channel.

8. The microfluidic device of claim 1, wherein the blood channel has a height in the range of about 50 μ

m to about 500 μ

m, a width in the range of about 50 μ

m to about 900 μ

m, and a length in the range of about 3 cm to about 30 cm.

9. The microfluidic device of claim 1, wherein the second interchannel flow barrier comprises a membrane.

10. The microfluidic device of claim 1, wherein the second interchannel flow barrier is a sterility barrier.

11. The microfluidic device of claim 1, wherein the first interchannel flow barrier further comprises a membrane located between the infusate channel and the blood channel.

12. The microfluidic device of claim 1, wherein the second layer defines a plurality of blood channels.

13. The microfluidic device of claim 12, wherein the plurality of blood channels are in fluid communication with the infusate channel through the plurality of openings in the first interchannel flow barrier.

14. The microfluidic device of claim 13, wherein the plurality of openings through the first interchannel flow barrier are positioned sequentially along the length of the infusate channel, and each of the openings spans across all of the blood channels in the second layer.

15. The microfluidic device of claim 14, wherein the openings through the first interchannel flow barrier have a pitch along the length of the infusate channel of between about 1 cm and 10 cm.

16. The microfluidic device of claim 14, wherein the spacing of the openings through the first interchannel flow barrier decreases along the length of the infusate channel.

17. The microfluidic device of claim 14, wherein the size of the openings through the first interchannel flow barrier increases along the length of the infusate channel.

18. The microfluidic device of claim 1, wherein the first interchannel flow barrier comprises a substantially non-porous material through which the openings are defined.

19. The microfluidic device of claim 18, wherein the first interchannel flow barrier includes a portion of the first layer defining a floor of the infusate channel.