Regional oximetry sensor

• US 10,617,335 B2
• Filed: 02/08/2018
• Issued: 04/14/2020
• Est. Priority Date: 10/07/2013
• Status: Active Grant

• Current Assignee: Masimo Corporation
• Original Assignee: Masimo Corporation
• Inventors: Al-Ali, Ammar, Forrest, Kevin, Abdul-Hafiz, Yassir, Weber, Walter M., Mangosing, Pete, Hwang, Sujin
• Primary Examiner(s): Winakur, Eric F
• Assistant Examiner(s): Fardanesh, Marjan
• Application Number:
  US15/891,910
• Publication Number:
  US 20180168491A1
• Time in Patent Office: 796 Days
• Field of Search: None
• CPC Class Codes: A61B 2562/22 Arrangements of medical sensors with cables or leads; Connectors or couplings specifically adapted for medical sensors
• CPC Class Codes: A61B 2562/222 Electrical cables or leads therefor, e.g. coaxial cables or ribbon cables
• CPC Class Codes: A61B 2562/225 Connectors or couplings
• CPC Class Codes: A61B 2562/227 Sensors with electrical connectors
• CPC Class Codes: A61B 2562/228 Sensors with optical connectors
• CPC Class Codes: A61B 5/14542 for measuring blood gases A61B5/14551 takes precedence
• CPC Class Codes: A61B 5/1455 using optical sensors, e.g. spectral photometrical oximeters
• CPC Class Codes: A61B 5/14551 for measuring blood gases
• CPC Class Codes: A61B 5/14552 Details of sensors specially adapted therefor
• CPC Class Codes: A61B 5/14553 specially adapted for cerebral tissue
• CPC Class Codes: A61B 5/14557 specially adapted to extracorporeal circuits
• CPC Class Codes: A61B 5/6833 Adhesive patches
• CPC Class Codes: A61B 5/7275 Determining trends in physiological measurement data; Predicting development of a medical condition based on physiological measurements, e.g. determining a risk factor
• CPC Class Codes: A61B 5/742 using visual displays A61B5/339 takes precedence
• CPC Class Codes: A61B 5/746 Alarms related to a physiological condition, e.g. details of setting alarm thresholds or avoiding false alarms alarms per se G08B
• CPC Class Codes: H01R 13/5224 for medical use
• CPC Class Codes: H01R 2201/12 for medicine and surgery

Abstract

A regional oximetry sensor has a sensor head attachable to a patient skin surface so as to transmit optical radiation into the skin and receive that optical radiation after attenuation by blood flow within the skin. The sensor includes windows that press into the skin to maximize optical transmission. A stem extending from the sensor head transmits electrical signals between the sensor head and an attached cable. In a peel resistant configuration, the stem is terminated interior to the sensor head and away from a sensor head edge so as to define feet along either side of the stem distal the stem termination. The stem interior termination transforms a peel load on a sensor head adhesive to less challenging tension and shear loads on the sensor head adhesive.

Claims

1. A peel-off resistant regional oximetry sensor comprising:

a sensor head attachable to a patient skin surface and configured to transmit optical radiation into the skin and receive that optical radiation after attenuation by blood flow within the skin, the sensor head comprising a perimeter defining a footprint of the sensor head when attached to the patient skin surface, the perimeter comprising a first end, a second end opposite the first end, a first side extending between the first and second ends, and a second side opposite the first side and extending between the first and second ends, the sensor head further comprising a plurality of notches positioned along the perimeter and extending inwardly from the perimeter towards an interior of the sensor head, wherein the plurality of notches define narrow linear channels forming a plurality of independently flexible cutouts in the sensor head, the linear channels and cutouts cooperating to allow for movement of the patient skin surface, wherein the plurality of notches comprises a first group of notches positioned along the first side and a second group of notches positioned along the second side, and wherein the first side and the second side are straight; and

a stem extending from the first end of the sensor head and configured to transmit electrical signals between the sensor head and an attached cable;

wherein the stem is terminated interior to the sensor head and away from an edge of the sensor head so as to define feet along either side of the stem distal the stem termination, the feet configured to counteract a peel away force resulting when the stem is pulled over the sensor head.

2. The regional oximetry sensor of claim 1, wherein the sensor head and stem form a single continuous body.

3. The regional oximetry sensor of claim 1, wherein the sensor head and stem are substantially flat.

4. The regional oximetry sensor of claim 1, wherein the stem extends radially outward from the sensor head.

5. The regional oximetry sensor of claim 1, wherein the sensor head and stem comprise a face tape layer and a base tape layer, the base tape layer configured to adhesively attach to the patient skin surface.

6. The regional oximetry sensor of claim 1, further comprising:

at least one emitter configured to transmit optical radiation into the patient skin surface;

a near-field detector configured to detect the optical radiation after attenuation by tissue of the patient;

a far-field detector also configured to detect the optical radiation after attenuation by tissue of the patient; and

at least one focus element associated with at least one of the at least one emitter, the near-field detector, and the far-field detector.

7. The regional oximetry sensor of claim 6, wherein the at least one focus element comprises a half-dome shape and a rectangular planar base.

8. The regional oximetry sensor of claim 6, further comprising at least a second focus element.

9. The regional oximetry sensor of claim 8, wherein at least one focus element is associated with the near-field detector and at least one focus element is associated with the far-field detector.

10. The regional oximetry sensor of claim 9, wherein the focus element associated with the near-field detector is smaller than the focus element associated with the far-field detector.

11. The regional oximetry sensor of claim 6, wherein the at least one focus element comprises three focus elements, each of the three focus elements associated with one of the at least one emitter, the near-field detector, or the far field detector.

12. The regional oximetry sensor of claim 1, further comprising a release liner.

13. The regional oximetry sensor of claim 1, wherein the first and second sides comprise a greater portion of the perimeter than the first and second ends.

14. The regional oximetry sensor of claim 1, wherein the first group of notches are aligned with the second group of notches.

15. The regional oximetry sensor of claim 1, wherein each of the first group of notches and the second group of notches comprise three or more notches.

16. The regional oximetry sensor of claim 1, wherein each of the first group of notches are parallel with one another.

17. The regional oximetry sensor of claim 16, wherein each of the second group of notches are parallel with one another.

18. The regional oximetry sensor of claim 17, wherein the first group of notches and the second group of notches are aligned.

19. The regional oximetry sensor of claim 1, wherein the plurality of notches further comprises a third group of notches on the second end of the sensor head.

20. The regional oximetry sensor of claim 1, wherein the second end is rounded.

21. The regional oximetry sensor of claim 1, wherein the first end comprises a first width and the second end comprises a second width, and wherein the second width is greater than the first width.