Adjustable dumbbell system having a weight sensor

• US 10,617,905 B2
• Filed: 10/02/2017
• Issued: 04/14/2020
• Est. Priority Date: 06/20/2014
• Status: Active Grant

• Current Assignee: BowFlex, Inc.
• Original Assignee: Nautilus, Inc.
• Inventors: Moran, Thomas H., Petersen, Jason Pharis, Marjama, Marcus L., Anderson, Todd D., Crabb, Peter L., Wooldridge, Glen A., Bush, PJ M.
• Primary Examiner(s): Urbiel Goldner, Gary D
• Application Number:
  US15/722,513
• Publication Number:
  US 20180036578A1
• Time in Patent Office: 925 Days
• CPC Class Codes: A63B 2071/068 Input by voice recognition
• CPC Class Codes: A63B 21/00065 by increasing or reducing the number of resistance units
• CPC Class Codes: A63B 21/063 Weight selecting means
• CPC Class Codes: A63B 21/0724 Bar-bells; Hand bars
• CPC Class Codes: A63B 21/0726 Dumb bells, i.e. with a central bar to be held by a single hand, and with weights at the ends
• CPC Class Codes: A63B 21/0728 with means for fixing weights on bars, i.e. fixing olympic discs or bumper plates on bar-bells or dumb-bells
• CPC Class Codes: A63B 21/075 with variable weights , e.g. weight systems with weight selecting means for bar-bells or dumb-bells
• CPC Class Codes: A63B 2209/08 magnetic
• CPC Class Codes: A63B 2220/13 Relative positions
• CPC Class Codes: A63B 2220/16 Angular positions
• CPC Class Codes: A63B 2220/40 Acceleration
• CPC Class Codes: A63B 2220/52 Weight, e.g. weight distribution
• CPC Class Codes: A63B 2220/803 Motion sensors
• CPC Class Codes: A63B 2220/89 Field sensors, e.g. radar systems
• CPC Class Codes: A63B 2225/20 with means for remote communication, e.g. internet or the like
• CPC Class Codes: A63B 2225/30 Maintenance
• CPC Class Codes: A63B 2225/50 Wireless data transmission, e.g. by radio transmitters or telemetry
• CPC Class Codes: A63B 24/0087 Electric or electronic controls for exercising apparatus of groups A63B21/00 - A63B23/00, e.g. controlling load
• CPC Class Codes: A63B 71/0036 Accessories for stowing, putting away or transporting exercise apparatus or sports equipment A63B47/00, A63B55/00, A63B60/56 take precedence
• CPC Class Codes: A63B 71/0619 Displays, user interfaces and indicating devices, specially adapted for sport equipment, e.g. display mounted on treadmills

Abstract

An adjustable dumbbell system may include a handle assembly, at least one weight, at least one sensor, and a computing device. The at least one weight may be selectively fixedly connectable to the handle assembly. The at least one sensor may be positioned on the handle assembly. The at least one sensor may be configured to detect a handle assembly attribute indicative of whether the at least one weight is fixedly connected to the handle assembly. The computing device may be in communication with the at least one sensor and may be configured to receive information regarding the handle assembly attribute from the at least one sensor.

Claims

1. An adjustable dumbbell system, comprising:

a handle assembly including a disc that is rotatable into a set of discrete rotational positions;

a plurality of weights selectively fixedly connectable to the handle assembly, each discrete rotational position of the set of discrete rotational positions of the disc corresponding to a different combination of the plurality of weights fixedly connected to the handle assembly;

a sensor configured to detect each discrete rotational position of the set of discrete rotational positions of the disc; and

a computing device in communication with the sensor and configured to determine which of the plurality of weights are fixedly connected to the handle assembly based on each discrete rotational position of the set of discrete rotational positions of the disc detected by the sensor, wherein the sensor is positioned on the handle assembly so as to remain in a fixed position during rotation of the disc.

2. The adjustable dumbbell system of claim 1, wherein the sensor comprises at least one of the following:

an optical sensor, a reflective sensor, a mechanical sensor, an inductive sensor, a capacitive sensor, a potentiometer, an accelerometer, or a magnetometer.

3. The adjustable dumbbell system of claim 1, wherein the handle assembly further includes a handle operatively associated with the disc so as to rotate with the disc.

4. The adjustable dumbbell system of claim 1, further comprising a rotational position encoding feature arranged on the disc so as to encode each of a plurality of disc sectors with a unique binary number, each disc sector corresponding to one of the discrete rotational positions of the set of discrete rotational positions of the disc.

5. The adjustable dumbbell system of claim 4, wherein:

the sensor comprises a plurality of sensors configured to cooperate with the rotational position encoding feature to detect a different one of the unique binary numbers when the disc is in each of the discrete rotational positions of the set of discrete rotational positions; and

the computing device is configured to determine which of the plurality of weights are fixedly connected to the handle assembly based on the detected unique binary number.

6. The adjustable dumbbell system of claim 5, wherein:

the rotational position encoding feature encodes each disc sector with the respective unique binary number by encoding each of a plurality of sector subdivisions with either a first binary digit or a second binary digit; and

the plurality of sensors are configured to sense the respective unique binary number by respectively sensing each of the sector subdivision encodings with each one of the plurality of sensors arranged to sense one of the sector subdivision encodings when the disc is in a particular one of the discrete rotational positions of the set of discrete rotational positions.

7. The adjustable dumbbell system of claim 6, wherein:

the rotational position encoding feature comprises a plurality of tabs arranged around a perimeter of the disc and extending axially outward from the perimeter, a presence of one of the plurality of tabs in a particular sector subdivision corresponding to the particular sector subdivision being encoded with the first binary digit, and an absence of one of the plurality of tabs in the particular sector subdivision corresponding to the particular sector subdivision being encoded with the second binary digit; and

each one of the plurality of sensors comprises an optical interrupt sensor, each optical interrupt sensor including a transmitter and an opposing receiver respectively disposed on opposing sides of the plurality of tabs, the transmitter configured to emit a light beam toward the opposing receiver, each optical interrupt sensor configured to detect that the particular sector subdivision is encoded with the first binary digit by sensing that the light beam emitted by the transmitter is blocked by one of the plurality of tabs so as to prevent reception of the light beam by the opposing receiver, and configured to detect that the particular sector subdivision is encoded with the second binary digit by sensing that the light beam emitted by the transmitter is not blocked by one of the plurality of tabs so as to be received by the opposing receiver.

8. The adjustable dumbbell system of claim 6, wherein:

the rotational position encoding feature comprises a plurality of surface features disposed on a surface of the disc, a presence of a surface feature in a particular sector subdivision corresponding to the particular sector subdivision being encoded with the first binary digit, and an absence of the surface feature in the particular sector subdivision corresponding to the particular sector subdivision being encoded with the second binary digit; and

each one of the plurality of sensors comprises a mechanical sensor, each mechanical sensor movable into an unactuated position by an action of a sensor biasing mechanism when a sensor contact is engaged with one of the surface features, and movable into an actuated position by an application of a mechanical force by the surface of the disc that acts against the sensor biasing mechanism when the sensor contact is not engaged with the respective one of the surface features, each mechanical sensor configured to detect if the particular sector subdivision is encoded with the first binary digit by sensing that the mechanical sensor is in the unactuated position and configured to detect if the particular sector subdivision is encoded with the second binary digit by sensing that the mechanical sensor is in the actuated position.

9. The adjustable dumbbell system of claim 1, wherein:

the sensor is configured to detect each discrete rotational position of the set of discrete rotational positions of the disc by detecting a sensible parameter including a substantially continuous range of possible values, the substantially continuous range of possible values divided into at least one sub-range, each of the at least one sub-range associated with a particular number of the plurality of weights; and

the computing device is configured to determine which of the plurality of weights are fixedly connected to the handle assembly by determining which sub-range of the at least one sub-range is detected.

10. The adjustable dumbbell system of claim 1, wherein:

the disc comprises a contoured perimeter such that points along at least a portion of the contoured perimeter are disposed at a different distance from a center of the disc; and

the sensor comprises a potentiometer operatively associated with the contoured perimeter to detect the each discrete rotational position of the set of discrete rotational positions of the disc.

11. The adjustable dumbbell system of claim 1, wherein:

the disc comprises a concentric ring of material positioned on a surface of the disc, wherein a plurality of angular positions are disposed along the concentric ring, the material including an electrical property that has a different magnitude at each angular position along the concentric ring;

the sensor comprises an electrical sensing portion adjacent to the concentric ring of material, the electrical sensing portion configured to detect the different magnitudes of the electrical property of the concentric ring of material as the disc rotates; and

the sensor is configured to detect each discrete rotational position of the set of discrete rotational positions of the disc based on the detected different magnitudes of the electrical property.

12. The adjustable dumbbell system of claim 1, further comprising a magnet joined to the handle assembly, the magnet having a magnetic field and configured to change a direction of the magnetic field as the disc rotates.

13. The adjustable dumbbell system of claim 12, wherein:

the sensor comprises a magnetic sensing portion adjacent to the magnet, the magnetic sensing portion configured to detect the direction of the magnetic field of the magnet; and

the sensor is configured to detect each discrete rotational position of the set of discrete rotational positions of the disc based on the detected direction of the magnetic field of the magnet.

14. The adjustable dumbbell system of claim 1, wherein at least one weight of the plurality of weights includes a selection assembly, the selection assembly including a selection member movable between a selected position where the at least one weight is fixedly connected to the handle assembly and an unselected position where the at least one weight is not fixedly connected to the handle assembly.

15. The adjustable dumbbell system of claim 14, wherein the sensor is configured to detect whether the at least one weight is fixedly connected to the handle assembly by sensing whether the selection member is in the selected position.

16. The adjustable dumbbell system of claim 1, further comprising:

at least one separator disc operatively associated with the disc so as to rotate with the disc, the separator disc including a number of cut-out sections arranged within an outer ring portion of the separator disc; and

a plurality of selector discs operatively associated with the disc so as to rotate with the disc, each selector disc including engagement features that retain a particular weight of the plurality of weights on the handle assembly in certain rotational positions of each respective selector disc.

17. The adjustable dumbbell system of claim 16, wherein the sensor comprises a plurality of reflective optical sensors positioned on the handle assembly, the plurality of reflective optical sensors configured to sense a unique pattern of cut-out sections and engagement features formed at a position proximate to the plurality of reflective optical sensors.

18. The adjustable dumbbell system of claim 17, wherein the computing device is configured to determine which weights of the plurality of weights are fixedly connected with the handle assembly based on the unique pattern of cut-out sections and engagement features detected by the plurality of reflective optical sensors.