System and method for the registration of an anatomical feature

• US 10,624,764 B2
• Filed: 11/28/2016
• Issued: 04/21/2020
• Est. Priority Date: 11/26/2015
• Status: Active Grant

• Current Assignee: ORTHOsoft ULC. (Zimmer Biomet Holdings, Inc.)
• Original Assignee: ORTHOsoft ULC. (Zimmer Biomet Holdings, Inc.)
• Inventors: Leone, Yvan, Chevrier, Mathieu, Valin, Myriam, Falardeau, Bruno, Pelletier, Benoit, Duval, Karine
• Primary Examiner(s): Gibson, Eric S
• Application Number:
  US15/361,928
• Publication Number:
  US 20170151018A1
• Time in Patent Office: 1,240 Days
• CPC Class Codes: A61B 17/1746 for the acetabulum
• CPC Class Codes: A61B 2034/105 Modelling of the patient, e.g. for ligaments or bones
• CPC Class Codes: A61B 2034/2048 using an accelerometer or inertia sensor
• CPC Class Codes: A61B 2034/2059 Mechanical position encoders
• CPC Class Codes: A61B 2034/2068 using pointers, e.g. pointers having reference marks for determining coordinates of body points
• CPC Class Codes: A61B 2090/061 for measuring dimensions, e.g. length
• CPC Class Codes: A61B 2562/0219 Inertial sensors, e.g. accelerometers, gyroscopes, tilt switches
• CPC Class Codes: A61B 34/20 Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis
• CPC Class Codes: A61B 5/1121 Determining geometric values, e.g. centre of rotation or angular range of movement
• CPC Class Codes: A61F 2/4657 Measuring instruments used for implanting artificial joints for surgical instruments A61B90/06
• CPC Class Codes: A61F 2002/4658 for measuring dimensions, e.g. length

Abstract

A computer-assisted surgery (CAS) system for navigating a surface of an anatomical feature in a coordinate system comprises an apparatus for obtaining points of a surface of an anatomical feature including a base adapted to be secured to the anatomical feature, a spherical joint supported by the base, the spherical joint having a ball member rotatable in at least two rotational degrees of freedom relative to the base and having a center of rotation fixed relative to the base, a distance-measurement device connected to the ball member such that a distance-measurement axis of the distance-measurement device passes through said center of rotation of the ball member. An inertial sensor unit produces signals representative of the orientation of the distance-measurement device. A CAS processor receives the signal from the at least one inertial sensor unit and outputs orientation data relating at least an object relative to the surface of the anatomical feature using the model of the surface in the coordinate system and the signals from the at least one inertial sensor unit.

Claims

1. An apparatus for obtaining points of a surface of an anatomical feature comprising:

a base adapted to be secured to an anatomical feature;

a spherical joint supported by the base, the spherical joint having a ball member rotatable in at least two rotational degrees of freedom relative to the base and having a center of rotation fixed relative to the base;

a distance-measurement device connected to the ball member such that a distance-measurement axis of the distance-measurement device passes through said center of rotation of the ball member, the distance-measurement device configured for providing a distance of any point of the surface intersecting the distance-measurement axis; and

at least one receptacle configured to receive an inertial sensor unit for determining an orientation of the distance-measurement device;

whereby a position of any point is obtained using said distance and an orientation of the distance-measurement device as connected to the ball member at a measurement of said any point.

2. The apparatus according to claim 1, wherein the distance-measurement device includes a probe having a body connected to the ball member with a contact end of the body configured to contact the surface of the anatomical feature, the body of the probe connected to the ball member such that the distance-measurement axis is a longitudinal axis of the body passing through said center of rotation of the ball member and said contact end of the body.

3. The apparatus according to claim 2, wherein further comprising a translational joint providing a translation degree of freedom between the contact end of the body of the probe and the center of rotation of the ball member, such that the contact end of the body is configured to come into contact with the surface of the anatomical feature.

4. The apparatus according to claim 2, further comprising an encoder determining a distance between the contact end of the body and the center of rotation of the ball member.

5. The apparatus according to claim 1, wherein the at least one receptacle is on the distance-measurement device.

6. The apparatus according to claim 5, wherein another said receptacle is on the base, such that the apparatus is configured to support said inertial sensor unit on the distance-measurement device, and another inertial sensor unit on the base.

7. The apparatus according to claim 1, further comprising a handle secured to the base for positioning the base against the anatomical feature.

8. The apparatus according to claim 7, wherein the handle concurrently forms a concavity with the base configured for receiving a protuberance of the anatomical feature.

9. The apparatus according to claim 7, wherein the handle is removable from the base once the base is secured to the anatomical feature.

10. The apparatus according to claim 1, wherein the ball member defines a counterbore having an axis coincident with said center of rotation, the counterbore receiving and supporting the distance-measurement device.

11. The apparatus according to claim 1, further comprising a tool guide having a guiding feature configured for receiving a tool altering the anatomic feature.

12. The apparatus according to claim 11, wherein the tool guide is connected to the base after removal of the spherical joint.