Bipolar electrosurgical instrument with movable electrode and related systems and methods

• US 10,631,914 B2
• Filed: 07/18/2014
• Issued: 04/28/2020
• Est. Priority Date: 09/30/2013
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Sartor, Joe D., Ward, Arlen K., Heard, David N.
• Primary Examiner(s): Peffley, Michael F
• Assistant Examiner(s): Ouyang, Bo
• Application Number:
  US14/335,233
• Publication Number:
  US 20150094708A1
• Time in Patent Office: 2,111 Days
• CPC Class Codes: A61B 18/14 Probes or electrodes therefor
• CPC Class Codes: A61B 2018/00023 closed, i.e. without wound contact by the fluid
• CPC Class Codes: A61B 2018/0016 Energy applicators arranged in a two- or three dimensional array
• CPC Class Codes: A61B 2018/00589 Coagulation
• CPC Class Codes: A61B 2018/1467 using more than two electrodes on a single probe
• CPC Class Codes: A61B 2018/1475 Electrodes retractable in or deployable from a housing

Abstract

An electrosurgical device is provided that includes a handset having a shaft extending therefrom, a pair of active electrodes at a distal end of the shaft, and a movable, electrically floating electrode selectively positionable between the active electrodes. The floating electrode, when positioned to contact tissue between the active electrodes, modifies the electrosurgical current flows through tissue. The resultant modified current flows enables a surgeon to more effectively to control tissue desiccation by focusing electrosurgical energy toward targeted tissue and by reducing peripheral current flows. Embodiments are provided wherein the active electrodes include cooling provisions. Related electrosurgical systems and method of use are also provided.

Claims

1. An electrosurgical instrument, comprising:

a handle having a shaft extending distally therefrom;

a first active electrode and a second active electrode disposed in spaced relation on a distal end of the shaft, a tip of the first active electrode and a tip of the second active electrode extending radially outside of a circumferential edge of the shaft, the first active electrode being fixed from movement with respect to the second active electrode and with respect to the shaft; and

a floating electrode selectively positionable between an extended position where the floating electrode is disposed within an area between the first active electrode and the second active electrode, and a retracted position where the floating electrode is removed from the area between the first active electrode and the second active electrode, wherein the tip of the first active electrode and the tip of the second active electrode are disposed within a common plane, and wherein the floating electrode is parallel to the plane when the floating electrode is in both the extended position and in the retracted position, and

wherein, in the extended position of the floating electrode, at least a majority of the floating electrode is radially outside of the circumferential edge of the shaft, and the first active electrode is located on a first lateral side of the floating electrode and the second active electrode is located on a second lateral side of the floating electrode, the first lateral side of the floating electrode being opposite from the second lateral side of the floating electrode.

2. The electrosurgical instrument according to claim 1, wherein the first active electrode and the second active electrode are configured to couple to a source of electrosurgical energy.

3. The electrosurgical instrument according to claim 1, wherein the first active electrode, the second active electrode, and the floating electrode each include a tissue-contacting surface.

4. The electrosurgical instrument according to claim 3, wherein when the floating electrode is in the extended position, the tissue-contacting surfaces of the first active electrode, the second active electrode, and the floating electrode lie substantially in the same plane.

5. The electrosurgical instrument according to claim 1, further comprising:

a coolant supply conduit configured to deliver coolant to the first active electrode and the second active electrode; and

a coolant return conduit configured to remove coolant from the first active electrode and the second active electrode.

6. The electrosurgical instrument according to claim 1, wherein the first active electrode and the second active electrode each include a heat pipe in thermal communication therewith configured to draw heat from the first active electrode and the second active electrode to the ambient atmosphere.

7. The electrosurgical instrument according to claim 1, wherein the first active electrode and the second active electrode are configured to operate in a bipolar mode of operation.

8. The electrosurgical instrument according to claim 1, further comprising a drive mechanism, including:

a drive member movable along a longitudinal axis of the shaft between a first position and a second position;

a cam slot defined in a distal end of the drive member; and

a follower fixed to the floating electrode and configured to operably engage the cam slot, wherein when the drive member is in a first position the floating electrode is in the extended position and wherein when the drive member is in a second position the floating electrode is in the retracted position.

9. The electrosurgical instrument according to claim 1, further comprising a drive mechanism, including:

a drive member movable along a longitudinal axis of the shaft between a first position and a second position; and

an electrode guide, comprising;

an elongated entrance opening defined at an entrance end of the electrode guide, the entrance opening having an entrance direction;

an elongated exit opening defined at an exit end of the electrode guide, the exit opening having an exit direction different from the entrance direction;

a channel joining the entrance opening and the exit opening, the channel including an elbow transitioning the channel from the entrance direction to the exit direction,

wherein the cross section of the channel at the elbow has an elongated rectangular shape, and the cross section of the channel at the exit opening has a curvaceous elongated rectangular shape;

wherein the floating electrode includes a strip of flexible material positioned in part within the electrode guide and operably coupled to a distal end of the drive member.

10. The electrosurgical instrument according to claim 1, wherein the floating electrode includes two conductive sections with alternating polarity.

11. The electrosurgical instrument according to claim 1, wherein a majority of the floating electrode is free from contact with tissue during use and when the floating electrode is in the extended position.

12. The electrosurgical instrument according to claim 1, wherein a distal-most end of the floating electrode is between distal portions of the first active electrode and the second active electrode when the floating electrode is in a fully retracted position.

13. The electrosurgical system according to claim 1, wherein the floating electrode is movable relative to the first active electrode in a direction that is perpendicular with respect to a longitudinal axis defined by the shaft.

14. The electrosurgical instrument according to claim 1, wherein the floating electrode is parallel to the tip of the first active electrode and the tip of the second active electrode while the floating electrode moves between the extended position and the retracted position.

15. The electrosurgical instrument according to claim 14, wherein the floating electrode is disposed in non-pivotable relation relative to the shaft.

16. The electrosurgical instrument according to claim 1, wherein the floating electrode is disposed in non-pivotable relation relative to the shaft.

17. An electrosurgical system, comprising:

an electrosurgical generator; and

an electrosurgical instrument operably coupled to the electrosurgical generator, comprising;

a handle having a shaft extending distally therefrom, the shaft defining a longitudinal axis;

a first active electrode and a second active electrode disposed in spaced relation on a distal end of the shaft, a tip of the first active electrode and a tip of the second active electrode extending radially outside of a circumferential edge of the shaft, the first active electrode being immovable with respect to the second active electrode and with respect to the shaft;

a floating electrode selectively positionable between an extended position where the floating electrode is disposed directly in-between the first active electrode and the second active electrode, and a retracted position where the floating electrode is not disposed between the first active electrode and the second active electrode, wherein the floating electrode is only movable relative to the first active electrode in a direction that is perpendicular to the longitudinal axis; and

an actuator coupled to the floating electrode and configured to move the floating electrode between the extended position and the retracted position, wherein, in the extended position, at least a majority of the floating electrode is radially outside of the circumferential edge of the shaft.

18. The electrosurgical system according to claim 17, wherein the first active electrode, the second active electrode, and the floating electrode each include a tissue-contacting surface.

19. The electrosurgical system according to claim 18, wherein when the floating electrode is in the extended position, the tissue-contacting surfaces of the first active electrode, the second active electrode, and the floating electrode lie substantially in the same plane.

20. The electrosurgical system according to claim 17, further comprising:

a cooling unit having a reservoir configured to store coolant;

a coolant supply conduit configured to transport coolant from the cooling unit to at least one of the first active electrode and the second active electrode; and

a coolant return conduit configured to transport coolant from at least one of the first active electrode and the second active electrode to the cooling unit.

21. The electrosurgical system according to claim 20, wherein the cooling unit further includes a pump configured to deliver coolant to the electrosurgical instrument.

22. The electrosurgical system according to claim 17, the first active electrode and the second active electrode each including a heat pipe in thermal communication therewith configured to draw heat from the first active electrode and the second active electrode to the ambient atmosphere.

23. The electrosurgical system according to claim 17, wherein the electrosurgical generator, the first active electrode, and the second active electrode are configured to operate in a bipolar mode of operation.

24. The electrosurgical system according to claim 17, wherein the electrosurgical instrument further comprises a drive mechanism, including:

a drive member movable along the longitudinal axis of the shaft between a first position and a second position;

a cam slot defined in a distal end of the drive member; and

a follower fixed to the floating electrode and configured to operably engage the cam slot, wherein when the drive member is in a first position the floating electrode is in the extended position and wherein when the drive member is in a second position the floating electrode is in the retracted position.

25. The electrosurgical system according to claim 17, wherein the electrosurgical instrument further comprises a drive mechanism, including:

a drive member movable along the longitudinal axis of the shaft between a first position and a second position; and

an electrode guide, comprising;

an elongated entrance opening defined at an entrance end of the electrode guide, the entrance opening having an entrance direction;

an elongated exit opening defined at an exit end of the electrode guide, the exit opening having an exit direction different from the entrance direction;

a channel joining the entrance opening and the exit opening, the channel including an elbow transitioning the channel from the entrance direction to the exit direction,

wherein the cross section of the channel at the elbow has an elongated rectangular shape, and the cross section of the channel at the exit opening has a curved elongated rectangular shape;

wherein the floating electrode includes a strip of flexible material positioned in part within the electrode guide and operably coupled to a distal end of the drive member.

26. A method for electrosurgically treating tissue, comprising:

providing an electrosurgical device including;

a handle having a shaft extending distally therefrom;

a first active electrode and a second active electrode disposed in spaced relation on a distal end of the shaft, a tip of the first active electrode and a tip of the second active electrode extending radially outside of a circumferential edge of the shaft, the first active electrode and the second active electrode being immovable with respect to each other and with respect to the shaft; and

a floating electrode positionable between an extended position where the floating electrode is disposed within an area between the first active electrode and the second active electrode and at least a majority of the floating electrode is radially outside of the circumferential edge of the shaft, and a retracted position where the floating electrode is removed from the area between the first active electrode and the second active electrode such that the first active electrode is located on a first lateral side of the floating electrode and the second active electrode is located on a second lateral side of the floating electrode, the first lateral side of the floating electrode being opposite from the second lateral side of the floating electrode;

applying the first active electrode and the second active electrode to tissue;

delivering electrosurgical energy to tissue via the first active electrode and the second active electrode;

moving the floating electrode from the extended position to the retracted position in a direction parallel to the tip of the first active electrode and the second active electrode and within a plane that includes the tip of the first active electrode and the tip of the second active electrode; and

applying the floating electrode to tissue.

27. The method for electrosurgically treating tissue according to claim 26, further comprising removing the floating electrode from tissue.

28. The method for electrosurgically treating tissue according to claim 26, further comprising dissecting tissue using the floating electrode.